Abstract: A method of fabricating a cartridge for an optical data storage disc includes attaching a plastic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a disc cavity and a plurality of assembly posts. The sheet metal cover plate includes a plurality of holes. To attach the cover plate to the shell, the assembly posts are inserted into the holes, and the ends of the assembly posts are heated to form mushroom caps which hold the cover plate against the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and over the shell and cover plate.

Abstract: A cartridge for an optical data storage disc includes a monolithic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a cavity that holds an optical data storage disc. The cover plate is attached to the shell, with the cover plate abutting the top surfaces of the lateral walls of the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and is slideable between an open position, wherein a portion of the optical disc is exposed through a shutter window in the cover plate and a closed position wherein the shutter overlies the shutter window. The cartridge is very strong and is easy to fabricate. The use of sheet metal next to the data side of the optical disc allows the data on the disc to be read or recorded with a very short wavelength laser.

Abstract: A cartridge for an optical data storage disc includes a monolithic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a cavity that holds an optical data storage disc. The cover plate is attached to the shell, with the cover plate abutting the top surfaces of the lateral walls of the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and is slideable between an open position, wherein a portion of the optical disc is exposed through a shutter window in the cover plate and a closed position wherein the shutter overlies the shutter window. The cartridge is very strong and is easy to fabricate. The use of sheet metal next to the data side of the optical disc allows the data on the disc to be read or recorded with a very short wavelength laser.

Abstract: A crimping tool is used to attach a metal hub plate to a plastic hub for a data storage disk. The hub is bonded to the data storage disk, and the metal hub plate allows the disk to be magnetically clamped to a spindle of a disk drive. The metal hub plate has a four tabs which are bent into respective recessed areas of the hub. The tool includes a plunger which is directed against the metal hub plate which the plate is held in a lower die assembly. The plunger includes four crimping jaws which slide against angled surfaces of the plunger. The sliding motion causes the crimping jaws to move radially inward towards each other. The lower surface of each jaw includes a cam surface and a prow. The cam surface slides against the tab, bending it to a predetermined shape, and then the prow contacts a base of the tab to bend it beyond the predetermined shape.

Abstract: A carrier for storing and transporting disks, includes grooves in the sidewalls of the carrier for aligning disks. A top cover used with the carrier includes at least one longitudinal, downward extending support, which contacts the outside diameter of any disks held in the grooves in the carrier when the top cover is attached to the carrier. A bottom cover similarly includes at least one longitudinal, upward extending support that contacts the outside diameter of any disks held in the grooves in the carrier when the bottom cover is attached to the carrier. The top cover and the bottom cover apply minimal pressure to the disks, but advantageously serve to secure the disks within the carrier.

Abstract: A crimping tool is used to attach a metal hub plate to a plastic hub for a data storage disk. The hub is bonded to the data storage disk, and the metal hub plate allows the disk to be magnetically clamped to a spindle of a disk drive. The metal hub plate has a four tabs which are bent into respective recessed areas of the hub. The tool includes a plunger which is directed against the metal hub plate which the plate is held in a lower die assembly. The plunger includes four crimping jaws which slide against angled surfaces of the plunger. The sliding motion causes the crimping jaws to move radially inward towards each other. The lower surface of each jaw includes a cam surface and a prow. The cam surface slides against the tab, bending it to a predetermined shape, and then the prow contacts a base of the tab to bend it beyond the redetermined shape.

Abstract: According to the method of this invention, a hub is placed at a machine center of an hub alignment and bonding tool and a data storage disk is placed loosely on the hub in such a way that the disk can be translated with respect to the hub. A curable adhesive is interposed between the hub and the disk. The disk has a data region which includes spiral or circular data tracks. A number of video cameras are focused on an edge of the data region at different locations. The locations of edge recorded in the camera are used to calculate whether the geometric center of the data region is within a predetermined tolerance of the hub center. The respective locations of the center of the data region and the hub center and the distance between the two centers are displayed on a monitor. Using a pair of micrometers which abut the edge of the disk, an operator adjusts the location of the disk until the geometric center of the data region is within the predetermined tolerance of the hub center.