Abstract: A method of fabricating a cartridge for an optical data storage disc includes attaching a plastic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a disc cavity and a plurality of assembly posts. The sheet metal cover plate includes a plurality of holes. To attach the cover plate to the shell, the assembly posts are inserted into the holes, and the ends of the assembly posts are heated to form mushroom caps which hold the cover plate against the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and over the shell and cover plate.

Abstract: A cartridge for an optical data storage disc includes a monolithic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a cavity that holds an optical data storage disc. The cover plate is attached to the shell, with the cover plate abutting the top surfaces of the lateral walls of the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and is slideable between an open position, wherein a portion of the optical disc is exposed through a shutter window in the cover plate and a closed position wherein the shutter overlies the shutter window. The cartridge is very strong and is easy to fabricate. The use of sheet metal next to the data side of the optical disc allows the data on the disc to be read or recorded with a very short wavelength laser.

Abstract: A cartridge for an optical data storage disc includes a monolithic shell and a sheet metal cover plate. The shell includes lateral walls and a floor that together define a cavity that holds an optical data storage disc. The cover plate is attached to the shell, with the cover plate abutting the top surfaces of the lateral walls of the shell. The optical disc is housed in the disc cavity, with the data side of the disc facing the cover plate. A sheet metal shutter is wrapped around an edge of the cartridge and is slideable between an open position, wherein a portion of the optical disc is exposed through a shutter window in the cover plate and a closed position wherein the shutter overlies the shutter window. The cartridge is very strong and is easy to fabricate. The use of sheet metal next to the data side of the optical disc allows the data on the disc to be read or recorded with a very short wavelength laser.

Abstract: According to the method of this invention, a hub is placed at a machine center of an hub alignment and bonding tool and a data storage disk is placed loosely on the hub in such a way that the disk can be translated with respect to the hub. A curable adhesive is interposed between the hub and the disk. The disk has a data region which includes spiral or circular data tracks. A number of video cameras are focused on an edge of the data region at different locations. The locations of edge recorded in the camera are used to calculate whether the geometric center of the data region is within a predetermined tolerance of the hub center. The respective locations of the center of the data region and the hub center and the distance between the two centers are displayed on a monitor. Using a pair of micrometers which abut the edge of the disk, an operator adjusts the location of the disk until the geometric center of the data region is within the predetermined tolerance of the hub center.