Abstract: A method of making a semiconductor device to reduce or prevent defects caused by the ejection of deposited material. The method includes a first layer of material deposited over a substrate in the presence of a gaseous ambient. A portion of the gaseous ambient is trapped by the first layer. This entrapped portion could cause defects during subsequent elevated temperature processing as the gas attempts to escape from the first layer. To prevent or reduce this problem, after depositing the first layer and before depositing a second layer over the first layer, the first layer is heated to remove at least a portion of the gaseous ambient trapped in the layer. For best results, the first layer is heated to a temperature at least as high as the highest temperature of later processing steps and at a pressure of no more than 1 torr. This method is particularly useful for layers formed by physical vapor deposition.