Patents by Inventor Reo Takaiwa

Reo Takaiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12146039
    Abstract: A towpreg that is easy to unwind from a bobbin, has good width accuracy after unwinding and can produce a composite material with excellent heat resistance, and a resin composition that gives such a towpreg. A towpreg is characterized by being impregnated with an epoxy resin that contains an epoxy resin which is solid at 23° C. in an amount of 30 parts or more in 100 parts by mass of total epoxy resin components, contains a polyfunctional amine type epoxy resin which is liquid at 23° C. in an amount of 20 parts or more in 100 parts by mass of total epoxy resin components, and further contains a clay mineral.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: November 19, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Reo Takaiwa, Ichiro Taketa
  • Patent number: 12011853
    Abstract: The present invention relates to a method for producing a towpreg by impregnating a plurality of fiber bundles with a resin to form a single towpreg, characterized in that the method comprises providing a stock of fiber bundles for preparing a towpreg; measuring a basis weight for each of the fiber bundles of said stock before impregnation by a resin; defining groups of fiber bundles from said stock based of the fiber basis weight, thereby providing determined fiber bundles; predicting a fiber basis weight of a towpreg when the plurality of fiber bundles is combined to form the towpreg, thereby providing a predicted fiber basis weight of a towpreg; and producing the towpreg using a combination of fiber bundles from all groups of determined fiber bundles in which the predicted fiber basis weight of the towpreg is in a range determined from a target value of a basis weight of a towpreg.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: June 18, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Ichiro Taketa, Reo Takaiwa
  • Publication number: 20230279219
    Abstract: An epoxy resin composition is provided that has an elastic modulus, deformability, fracture toughness, and heat resistance in good balance. A prepreg produced from the epoxy resin composition and a fiber-reinforced composite material produced by curing the prepreg are also provided, where the epoxy resin composition includes the components [A], [B], and [C] and satisfies all of the requirements (1), (2), and (3) as described.
    Type: Application
    Filed: August 6, 2021
    Publication date: September 7, 2023
    Applicant: Toray Industries, Inc.
    Inventors: Yuichi Yamakita, Daisuke Konishi, Hideki Hanabusa, Noriyuki Hirano, Reo Takaiwa
  • Publication number: 20220119607
    Abstract: A towpreg that is easy to unwind from a bobbin, has good width accuracy after unwinding and can produce a composite material with excellent heat resistance, and a resin composition that gives such a towpreg. A towpreg is characterized by being impregnated with an epoxy resin that contains an epoxy resin which is solid at 23° C. in an amount of 30 parts or more in 100 parts by mass of total epoxy resin components, contains a polyfunctional amine type epoxy resin which is liquid at 23° C. in an amount of 20 parts or more in 100 parts by mass of total epoxy resin components, and further contains a clay mineral.
    Type: Application
    Filed: December 19, 2019
    Publication date: April 21, 2022
    Applicant: Toray Industries, Inc.
    Inventors: Reo Takaiwa, Ichiro Taketa
  • Publication number: 20220105661
    Abstract: The present invention relates to a method for producing a towpreg by impregnating a plurality of fiber bundles with a resin to form a single towpreg, characterized in that the method comprises providing a stock of fiber bundles for preparing a towpreg; measuring a basis weight for each of the fiber bundles of said stock before impregnation by a resin; defining groups of fiber bundles from said stock based of the fiber basis weight, thereby providing determined fiber bundles; predicting a fiber basis weight of a towpreg when the plurality of fiber bundles is combined to form the towpreg, thereby providing a predicted fiber basis weight of a towpreg; and producing the towpreg using a combination of fiber bundles from all groups of determined fiber bundles in which the predicted fiber basis weight of the towpreg is in a range determined from a target value of a basis weight of a towpreg.
    Type: Application
    Filed: December 19, 2019
    Publication date: April 7, 2022
    Applicant: Toray Industries, Inc.
    Inventors: Ichiro Taketa, Reo Takaiwa
  • Patent number: 11130857
    Abstract: The present invention provides an epoxy resin composition that serves to produce a cured epoxy resin that simultaneously realizes a high heat resistance, a high elastic modulus, and a low color and to produce a molded article having a good appearance without suffering the formation of white spots on the surface thereof when used as matrix resin in a fiber reinforced composite material. The epoxy resin composition includes an epoxy resin as component [A], an aromatic urea [B1] and/or an imidazole compound [B2] as component [B], and a borate ester compound as component [C], containing dicyandiamide in the amount of 0.5 part by mass or less relative to the total quantity of epoxy resins which accounts for 100 parts by mass, wherein the epoxy resin composition meets certain sets of further requirements with respect to its composition.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: September 28, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Sano, Taiki Kuroda, Reo Takaiwa, Noriyuki Hirano
  • Patent number: 11008419
    Abstract: The present invention provides an epoxy resin composition that serves to produce a cured epoxy resin that simultaneously realizes a high heat resistance, a high elastic modulus, and a low color and to produce a molded article having a good appearance without suffering the formation of white spots on the surface thereof when used as matrix resin in a fiber reinforced composite material. The epoxy resin composition includes an epoxy resin as component [A] and an imidazole compound as component [B] and meets certain conditions (a) to (d).
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: May 18, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Sano, Taiki Kuroda, Reo Takaiwa, Noriyuki Hirano
  • Publication number: 20190211201
    Abstract: The present invention provides an epoxy resin composition that serves to produce a cured epoxy resin that simultaneously realizes a high heat resistance, a high elastic modulus, and a low color and to produce a molded article having a good appearance without suffering the formation of white spots on the surface thereof when used as matrix resin in a fiber reinforced composite material. The epoxy resin composition includes an epoxy resin as component [A], an aromatic urea [B1] and/or an imidazole compound [B2] as component [B], and a borate ester compound as component [C], containing dicyandiamide in the amount of 0.5 part by mass or less relative to the total quantity of epoxy resins which accounts for 100 parts by mass, wherein the epoxy resin composition meets certain sets of further requirements with respect to its composition.
    Type: Application
    Filed: June 23, 2017
    Publication date: July 11, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Kentaro Sano, Taiki Kuroda, Reo Takaiwa, Noriyuki Hirano
  • Patent number: 10344117
    Abstract: An epoxy resin composition includes [A] an epoxy resin, [B] dicyandiamide, [C] an aromatic urea and [D] a boric acid ester and satisfies any one of (i) requirements [a] and [b], (ii) requirements [c] and [d] and (iii) requirements [c] and [e]:[a]: the time from when the temperature reaches 100° C. till when the heat flow reaches a peak top is 60 minutes or shorter as determined by a differential scanning calorimetry; [b]: the time from when the temperature reaches 60° C.
    Type: Grant
    Filed: November 27, 2015
    Date of Patent: July 9, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Sano, Reo Takaiwa, Noriyuki Hirano
  • Publication number: 20190177470
    Abstract: The present invention provides an epoxy resin composition that serves to produce a cured epoxy resin that simultaneously realizes a high heat resistance, a high elastic modulus, and a low color and to produce a molded article having a good appearance without suffering the formation of white spots on the surface thereof when used as matrix resin in a fiber reinforced composite material.
    Type: Application
    Filed: June 23, 2017
    Publication date: June 13, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Kentaro Sano, Taiki Kuroda, Reo Takaiwa, Noriyuki Hirano
  • Patent number: 10316159
    Abstract: An epoxy resin composition includes: an [A] epoxy resin at least comprising an [A1] isocyanurate epoxy resin and an [A2] glycidyl amine epoxy resin; [B] dicyandiamide; and [C] diaminodiphenyl sulfone, wherein (1) an average epoxy equivalent of the [A] epoxy resin is 115 g/eq to 150 g/eq, and (2) an amount of the component [C] added is an amount of 0.05 equivalent to 0.3 equivalent relative to epoxy groups in the [A] epoxy resin in terms of active hydrogen groups.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: June 11, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Reo Takaiwa, Junko Kawasaki, Kentaro Sano, Noriyuki Hirano
  • Patent number: 10266641
    Abstract: Provided are: an epoxy resin composition for fiber-reinforced composite materials, which has a good balance between storage stability and fast curing properties at high levels; a prepreg; and an epoxy resin composition which exhibits excellent mechanical characteristics as a fiber-reinforced composite material. A resin composition which contains an epoxy resin, dicyandiamide, an imidazole compound and an acidic compound, while satisfying the following conditions (a)-(c): (d) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 100° C. is 25 minutes or less as measured by a differential scanning calorimeter at an isothermal temperature of 100° C. in a nitrogen gas stream. (e) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 60° C. is 15 hours or more as measured by a differential scanning calorimeter at an isothermal temperature of 60° C. in a nitrogen gas stream.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: April 23, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Reo Takaiwa, Kentaro Sano, Noriyuki Hirano
  • Publication number: 20180251617
    Abstract: An epoxy resin composition includes: an [A] epoxy resin at least comprising an [A1] isocyanurate epoxy resin and an [A2] glycidyl amine epoxy resin; [B] dicyandiamide; and [C] diaminodiphenyl sulfone, wherein (1) an average epoxy equivalent of the [A] epoxy resin is 115 g/eq to 150 g/eq, and (2) an amount of the component [C] added is an amount of 0.05 equivalent to 0.3 equivalent relative to epoxy groups in the [A] epoxy resin in terms of active hydrogen groups.
    Type: Application
    Filed: July 20, 2016
    Publication date: September 6, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Reo Takaiwa, Junko Kawasaki, Kentaro Sano, Noriyuki Hirano
  • Publication number: 20180022862
    Abstract: An epoxy resin composition includes [A] an epoxy resin, [B] dicyandiamide, [C] an aromatic urea and [D] a boric acid ester and satisfies any one of (i) requirements [a] and [b], (ii) requirements [c] and [d] and (iii) requirements [c] and [e]: [a]: the time from when the temperature reaches 100° C. till when the heat flow reaches a peak top is 60 minutes or shorter as determined by a differential scanning calorimetry; [b]: the time from when the temperature reaches 60° C.
    Type: Application
    Filed: November 27, 2015
    Publication date: January 25, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Sano, Reo Takaiwa, Noriyuki Hirano
  • Publication number: 20170291985
    Abstract: Provided are: an epoxy resin composition for fiber-reinforced composite materials, which has a good balance between storage stability and fast curing properties at high levels; a prepreg; and an epoxy resin composition which exhibits excellent mechanical characteristics as a fiber-reinforced composite material. A resin composition which contains an epoxy resin, dicyandiamide, an imidazole compound and an acidic compound, while satisfying the following conditions (a)-(c): (d) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 100° C. is 25 minutes or less as measured by a differential scanning calorimeter at an isothermal temperature of 100° C. in a nitrogen gas stream. (e) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 60° C. is 15 hours or more as measured by a differential scanning calorimeter at an isothermal temperature of 60° C. in a nitrogen gas stream.
    Type: Application
    Filed: July 16, 2015
    Publication date: October 12, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Reo Takaiwa, Kentaro Sano, Noriyuki Hirano