Abstract: A rotary regenerative air preheater has pinrack seals including a U-seal located between the upper and lower pinrack rails and a trough-shaped filler-seal located between the upper and lower pinrack supports of adjacent pinrack assemblies. The inboard edges of the wing portions of the filler seal are welded to the rotor shell, the outboard edge of each leg portion of the U-seal engages a pin in one of the adjacent pinrack assemblies, and the upper and lower edges of the U-seal and the filler-seal engage the upper and lower pinrack rails and the upper and lower pinrack supports, respectively, to seal the pinrack assemblies to the rotor shell.

Abstract: The rotor for a rotary regenerative air preheater is fabricated from a combination of shop assembled rotor sector modules and field assembled components so as to eliminate the double plate diaphragms of conventional modular rotors. The shop assembled modules comprise one or more sectors and the field assembled components fit between the spaced shop assembled modules spaced around the rotor hub. The support gratings between the diaphragm plates support modular heat exchange baskets which are loaded into the rotor radially from the periphery.

Abstract: In an air preheater with a large lower cold end center section and a smaller, upper hot end center section, the connecting plate duct assemblies on both the hot and cold end are made the same height rather than to have cold end connecting plate duct assemblies which are larger and equal in height to the cold end center section. This minimizes the design and manufacturing costs and provides cold end connecting plate duct assemblies which are smaller, lighter and easier to handle. This then requires that the housing panels around the outside of the rotor be longer to reach between these connecting plate duct assemblies. At the ends of the hot and cold center sections are main support pedestal panels which support the hot end center section above the cold end center section. These main support pedestal panels together with the housing panels complete the rotor housing.