Abstract: A fastener installation tool is provided for installing threaded fasteners through a washer plate having a center hole used in connection with roofing membrane installation. The installation tool is configured to receive different types of washer plates, and is easily dis-assembleable in the field without the need for tools in order to easily and simply clear jams.

Abstract: A fastener installation tool is provided for installing threaded fasteners through a washer plate having a center hole used in connection with roofing membrane installation. The installation tool is configured to receive different types of washer plates, and is easily dis-assembleable in the field without the need for tools in order to easily and simply clear jams.

Abstract: An interlocking roof tray adapted for placement on a roof surface and including a bottom surface and sidewalls defining an interior region of the tray. A dovetail projection extends outwardly away from the interior region in one sidewall, and a dovetail recess extends inwardly into the interior region in a sidewall opposite the dovetail projection. An interlocking roof tray assembly is formed from a plurality of the roof trays. Adjacent interlocking roof trays are secured together by dovetail joints formed form the dovetail projections and dovetail recesses.

Abstract: A method of installing a self-adhered termination bar over a roofing system membrane positioned against a vertical surface, such as, for example, a parapet wall. The method includes positioning a termination bar having a pre-applied adhesive layer on a vertical surface having a single-ply membrane secured thereto. The self-adhered termination bar is initially secured to the membrane solely by the adhesive layer provided thereon. Mechanical fasteners are then driven through apertures in the self-adhered termination bar and into the structure to permanently secure the termination bar in place. The self-adhered termination bar allows the installation process to be performed by a single person.

Abstract: An insulation plate has a lower height profile, a smaller thickness dimension, and a smaller transverse extent than those of conventional insulation plates so as to effectively reduce the material costs and weight of each insulation plate. In addition, the insulation plate is provided with an increased number of concentric rib members, as compared to conventional insulation plates, whereby the insulation plate is characterized by enhanced rigidity such that the insulation substrate does not achieve pullover with respect to the insulation plate, and wherein further, the radially innermost rib member structurally cooperates with the centrally apertured recessed portion of the insulation plate in order to provide the same with enhanced strength characteristics in order to resist fastener pull-through.

Abstract: A roof decking membrane welding system and method comprises first and second roof decking membranes having edge portions thereof welded to each other so as to define a seamed connection therebetween. The edge portion of a first one of the membranes is disposed beneath a seam plate and folded over the top of the seam plate so as to be secured upon itself either at a location adjacent to the seamed connection with the second membrane or between the first membrane and the edge portion of the second membrane. In either case, the folded edge portion of the first membrane forms a closed loop portion which presents multiple regions for load-sharing in resisting uplifting wind load forces. Alternatively, the edge portion of the first membrane is folded over itself but disposed beneath the seam plate so as to present dual plies of the first membrane for engagement with the seam plate so as to again provide load-sharing characteristics under uplifting wind load forces.

Abstract: A stress plate or seam plate for use in connection with securing membrane sheets to underlying roofing decking substructure comprises a circular disk having a central aperture for receiving a screw fastener. A plurality of concentric ribs are defined between the central aperture and the peripheral edge of the plate for providing reinforcing and bending or flexibility characteristics to the stress plate or seam plate, and in accordance with the principles and teachings of the present invention, a plurality of circumferentially spaced, downwardly extending projections having substantially V-shaped cross-sectional configurations are provided upon the underside of the seam or stress plate so as to engage the membrane sheets and retain the same at their desired locations upon the underlying roofing deck substructural assembly.

Abstract: A stress plate or seam plate for use in connection with securing membrane sheets to underlying roofing decking substructure comprises a circular disk having a central aperture for receiving a screw fastener. A plurality of concentric ribs are defined between the central aperture and the peripheral edge of the plate for providing reinforcing and bending or flexibility characteristics to the stress plate or seam plate, and in accordance with the principles and teachings of the present invention, a plurality of circumferentially spaced, downwardly extending projections having substantially V-shaped cross-sectional configurations are provided upon the underside of the seam or stress plate so as to engage the membrane sheets and retain the same at their desired locations upon the underlying roofing deck substructural assembly.

Abstract: A roof decking membrane welding system and method comprises first and second roof decking membranes having edge portions thereof welded to each other so as to define a seamed connection therebetween. The edge portion of a first one of the membranes is disposed beneath a seam plate and folded over the top of the seam plate so as to be secured upon itself either at a location adjacent to the seamed connection with the second membrane or between the first membrane and the edge portion of the second membrane. In either case, the folded edge portion of the first membrane forms a closed loop portion which presents multiple regions for load-sharing in resisting uplifting wind load forces. Alternatively, the edge portion of the first membrane is folded over itself but disposed beneath the seam plate so as to present dual plies of the first membrane for engagement with the seam plate so as to again provide load-sharing characteristics under uplifting wind load forces.

Abstract: A stress plate or seam plate for use in connection with securing membrane sheets to underlying roofing decking substructure comprises a circular disk having a central aperture for receiving a screw fastener. A plurality of concentric ribs are defined between the central aperture and the peripheral edge of the plate for providing reinforcing and bending or flexibility characteristics to the stress plate or seam plate, and in accordance with the principles and teachings of the present invention, a plurality of circumferentially spaced, downwardly extending projections having substantially V-shaped cross-sectional configurations are provided upon the underside of the seam or stress plate so as to engage the membrane sheets and retain the same at their desired locations upon the underlying roofing deck substructural assembly.

Abstract: A roofing plate for securing a roofing membrane to a roof includes a top surface, a bottom surface and a generally oblong peripheral edge having two major sides and two minor sides. An opening is located generally centrally on the plate in a central portion for receiving a fastener for securing the plate to the roof, and a plurality of gripping formations are formed on the peripheral edge for preventing slippage of the roofing membrane relative to the plate. Also included are a pair of first rib portions which project from the top surface respectively along at least each of the two major sides between the peripheral edge and the central opening, and a pair of transverse ribs which project from the top surface for enhancing torsional stability and reinforcing the central portion of the plate.

Abstract: In a roofing washer-dispensing and fastener-driving machine, which has a fastener-feeding tube, a fastener-engaging pawl is mounted operatively to the tube, near its upper end. The pawl is pivotable between a normal position wherein the pawl is arranged to engage a fastener dropped into the tube so as to prevent the fastener from dropping through the tube and a pivoted position wherein the pawl is arranged to disengage from the fastener. An elongate rod is arranged to pivot the pawl from the normal position into the pivoted position when the machine is operated.

Abstract: In a roofing washer-dispensing and fastener-driving machine, which has a fastener-feeding tube, a fastener-engaging pawl is mounted operatively to the tube, near its upper end. The pawl is pivotable between a normal position wherein the pawl is arranged to engage a fastener dropped into the tube so as to prevent the fastener from dropping through the tube and a pivoted position wherein the pawl is arranged to disengage from the fastener. An elongate rod is arranged to pivot the pawl from the normal position into the pivoted position when the machine is operated.

Abstract: A stress plate for use with a threaded fastener for securing relatively soft insulation to a solid base, such as in a roofing environment, includes a generally planar main body with an underside, an aperture on the main body configured for receiving the fastener, and a sleeve circumscribing the aperture and depending from the underside a sufficient distance to receive the fastener and maintain the fastener perpendicular to the plate, especially when the plate is located intermediate the fastener ends. In the preferred embodiment, the fastener is threaded with a defined pitch of the thread, and the sleeve is dimensioned to span at least one pitch of the fastener.

Abstract: A stress plate for use with a threaded fastener for securing relatively soft insulation to a solid base, such as in a roofing environment, includes a generally planar main body, and a hole on the main body configured for receiving the fastener. The plate is configured so that the hole is angled relative to a vertical axis of the plate for accommodating threads of the fastener so that the fastener is maintained in a generally perpendicular orientation to the main body upon the engagement of the threads of the fastener in the hole. In the preferred embodiment, the threads of the fastener have a helix angle, and the hole, which is formed in a conical depression in the plate, is angled at the same angle as the threads of the fastener.

Abstract: An improved method of attaching a roofing membrane to an underlayment and an improved roofing construction made by the improved method. A screw and a composite roofing washer are used to attach the membrane to the underlayment. The composite roofing washer is an interlocked assemblage of a metal roofing washer and a thermoplastic insert. After the screw has been driven, the thermoplastic insert is heated so as to cause some of the material of the thermoplastic insert to flow over the head of the screw, thereby to heat-seal the screw to the thermoplastic insert. The thermoplastic insert may be so heated when the roofing membrane is welded to another like membrane at an overlapped seam.

Abstract: A washer for attaching insulation to a roof member over which roofing membrane is to be placed. The washer includes a laterally extending apertured flange and an upstanding hollow cylindrical protrusion adapted to snappingly engage the head of a fastener used with the washer. The protrusion has an inwardly extending lip on the inside surface of the free end of the protrusion. In an alternative embodiment sloping ribs guide a fastener head into snapping engagement with an inwardly projecting lip. In all embodiments a resilient rib is disposed on a shoulder formed in the aperture in the washer. The rib resiliently urges the head of the fastener into engagement with the lip. The washer includes a downwardly extending hub, which may be equipped with means for retaining the washer in a batten strip.

Abstract: A washer for attaching insulation to a roof member over which roofing membrane is to be placed. The washer includes a laterally extending apertured flange and an upstanding hollow cylindrical protrusion adapted to snappingly engage the head of a fastener used with the washer. The protrusion has an inwardly extending lip on the inside surface of the free end of the protrusion. A resilient rib is disposed between the protrusion and the aperture in the washer. The rib resiliently urges the head of the fastener into engagement with the lip. The washer includes a downwardly extending hub, which may be equipped with means for retaining the washer in a batten strip.

Abstract: A washer for attaching insulation to a roof member over which roofing membrane is to be placed. The washer includes a laterally extending apertured flange and an upstanding hollow cylindrical protrusion adapted to snappingly engage the head of a fastener used with the washer. The protrusion has an inwardly extending lip on the inside surface of the free end of the protrusion. A resilient rib is disposed between the protrusion and the apertured in the washer. The rib resiliently urges head of the fastener into engagement with the lip. The washer includes a downwardly extending hub, which may be equipped with means for retaining the washer in a batten strip.