Abstract: An electric machine includes a stator having a stator bore and a stator winding. The stator winding is arranged to one of receive an electrical current and produce an electrical current having a power between 1 MW and 50 MW. The stator has a stator current density of greater than 5 A/mm2. A rotor is at least partially disposed within the stator bore and has a rotor winding. The rotor has a rotor current density of greater than 5 A/mm2. A high-pressure cooling system is operable to actively cool the stator and the rotor. The rotor winding and the stator winding interact to one of produce rotation of the rotor to drive a connected device in response to the receipt of the electrical current and produce the electrical current in response to rotation of the rotor driven by the connected device.

Abstract: A generator rotor including a rotor shaft having a rotor slot includes a rotor winding at least partially disposed within the rotor slot and a wedge coupled to the rotor shaft and extending axially along the rotor shaft, the wedge positioned to inhibit radial movement of the rotor winding from the rotor slot. A seal member is coupled to the wedge and extends axially along the wedge. The seal member cooperates with the wedge and the rotor shaft to define a seal therebetween. The wedge, the seal member, and the rotor shaft cooperate to at least partially define an enclosed space operable to contain a high-pressure coolant.

Abstract: A multiplayer neutral bus that includes a plurality of conductive layers and a plurality of bushings is provided. At least a portion of the conductive layers are spaced apart from each other and form separate electrical flow paths. The conductive layers and bushings are arranged so that each bushing is electrically coupled to each of the other bushings. A method of installing the neutral bus is provided.

Abstract: Systems and methods are provided to cool a heat producing component in an electrical machine system. The electrical machine includes a supercritical carbon dioxide (SCO2) wherein the SCO2 is a working medium of a heat exchanger that is arranged in the electrical machine system to cool a fluid that cools the heat producing component and/or wherein the SCO2 directly cools at the heat producing component.

Abstract: A multiplayer neutral bus that includes a plurality of conductive layers and a plurality of bushings is provided. At least a portion of the conductive layers are spaced apart from each other and form separate electrical flow paths. The conductive layers and bushings are arranged so that each bushing is electrically coupled to each of the other bushings. A method of installing the neutral bus is provided.

Abstract: Systems and methods are provided to cool a heat producing component in an electrical machine system. The electrical machine includes a supercritical carbon dioxide (SCO2) wherein the SCO2 is a working medium of a heat exchanger that is arranged in the electrical machine system to cool a fluid that cools the heat producing component and/or wherein the SCO2 directly cools at the heat producing component.

Abstract: A system for cooling windings of generator rotor is presented. The system includes a cooling passage including inlet and outlet radial bores radially extending into rotor shaft extension, inlet and outlet axial bores axially extending within rotor shaft extension, first and second radial bores radially extending from cavities under two retaining rings into rotor shaft extension, and an axial passage through windings from cavity under retaining ring at turbine end side to cavity under retaining ring at excitation end side. A coolant flows through the cooling passage and directly cools windings by traveling through entire windings. The system uses non-explosive fluid as coolant eliminating using hydrogen as coolant and provides sufficient direct cooling of windings of a high power density generator rotor without extensive piping.

Abstract: Rotor windings for a thermo pump-cooled generator have an internally formed cooling passage having a cooling inlet on a radial underside of the motor end winding portion and a cooling outlet on a radial upper side of the axial portion that is oriented within the generator air gap. The cooling passage in the rotor winding exhausts air from end winding portions that are circumscribed by a generator retaining ring into the generator air gap.

Abstract: Disclosed is an improved life large electric generator comprising a rotor arranged along a centerline of the generator; a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a liquid cooling system that circulates a cooling liquid to cool the stator windings wherein the cooling ability of the liquid cooling system is a function of a required generator parameter; and a pressure boundary member that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal pressure of two (2) bar relative to atmospheric pressure.

Abstract: A system for cooling windings of generator rotor is presented. The system includes a cooling passage including inlet and outlet radial bores radially extending into rotor shaft extension, inlet and outlet axial bores axially extending within rotor shaft extension, first and second radial bores radially extending from cavities under two retaining rings into rotor shaft extension, and an axial passage through windings from cavity under retaining ring at turbine end side to cavity under retaining ring at excitation end side. A coolant flows through the cooling passage and directly cools windings by traveling through entire windings. The system uses non-explosive fluid as coolant eliminating using hydrogen as coolant and provides sufficient direct cooling of windings of a high power density generator rotor without extensive piping.

Abstract: Disclosed is a method of operating a large electric generator, the generator having a rotor arranged along a centerline of the generator, a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator, the method steps including circulating a cooling liquid that cool the stator windings; sensing an output parameter of the generator; comparing via a control system the sensed output parameter of the generator to a predetermined scheme; and sending a control signal to an adjusting device in accordance with the control system comparison.

Abstract: A variable pressure electric generator, including a gas cooled rotor arranged along a centerline of the generator; a gas cooled core arranged coaxially and surrounding the rotor; a plurality of coils arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a pressurizing system that operatively pressurizes the cooling medium to a maximum pressure of 2 bar relative to atmospheric pressure, wherein the pressurizing system continuously determines the cooling medium pressure based upon operational requirements; and a low pressure frame that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal pressure of 2 bar relative to atmospheric pressure.

Abstract: Described is a large, thin frame gas cooled electric generator for power generation, having a gas cooled rotor arranged along a centerline of the generator; a gas cooled core arranged coaxially and surrounding the rotor; a plurality of coils arranged within the core; a support frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a pressurizing system that variably pressurizes the cooling medium to a maximum pressure of one bar relative to atmospheric pressure; and a pressure boundary member that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal cooling medium pressure of 2 bar relative to atmospheric pressure.

Abstract: Disclosed is a variable performance large electric generator, comprising, a rotor arranged along a centerline of the generator; a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a liquid cooling system that circulates a cooling liquid to cool the stator windings wherein the cooling ability of the liquid cooling system is a function of a required generator parameter; a pressurizing system that operatively pressurizes the cooling gas to a maximum pressure of two (2) bar relative to atmospheric pressure, wherein the pressurizing system continuously determines the cooling gas pressure based upon a required generator parameter; and a control system that controls the cooling ability of the liquid cooling system in conjunction with the cooling gas pressure.

Abstract: An apparatus (structure) is provided to support a superconductor winding (61) of an electromotive machine. An assembly (110), such as a cradle, may define a recess to receive the superconductor winding. An elongated loop (74) provides radial support to the winding. Loop 74 may be made of a material resistant to heat flow, such as a fiber-reinforced polymer (FRP) material. Assembly (110) may be arranged to support elongated loop (74) at a distal end (78) of the loop. A base assembly (130) may be arranged to anchor the elongated loop at a proximate end (76) of the loop. A support structure 120 may be arranged to provide tangential load support to the assembly.

Abstract: Described is a large, thin frame gas cooled electric generator for power generation, having a gas cooled rotor arranged along a centerline of the generator; a gas cooled core arranged coaxially and surrounding the rotor; a plurality of coils arranged within the core; a support frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a pressurizing system that variably pressurizes the cooling medium to a maximum pressure of one bar relative to atmospheric pressure; and a pressure boundary member that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal cooling medium pressure of 2 bar relative to atmospheric pressure.

Abstract: Disclosed is an improved life large electric generator comprising a rotor arranged along a centerline of the generator; a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a liquid cooling system that circulates a cooling liquid to cool the stator windings wherein the cooling ability of the liquid cooling system is a function of a required generator parameter; and a pressure boundary member that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal pressure of two (2) bar relative to atmospheric pressure.

Abstract: A variable pressure electric generator, including a gas cooled rotor arranged along a centerline of the generator; a gas cooled core arranged coaxially and surrounding the rotor; a plurality of coils arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a pressurizing system that operatively pressurizes the cooling medium to a maximum pressure of 2 bar relative to atmospheric pressure, wherein the pressurizing system continuously determines the cooling medium pressure based upon operational requirements; and a low pressure frame that surrounds a plurality of the rotor and an entirety of the core and stator windings, the frame configured to operatively contain an internal pressure of 2 bar relative to atmospheric pressure.

Abstract: Disclosed is a variable performance large electric generator, comprising, a rotor arranged along a centerline of the generator; a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator; a liquid cooling system that circulates a cooling liquid to cool the stator windings wherein the cooling ability of the liquid cooling system is a function of a required generator parameter; a pressurizing system that operatively pressurizes the cooling gas to a maximum pressure of two (2) bar relative to atmospheric pressure, wherein the pressurizing system continuously determines the cooling gas pressure based upon a required generator parameter; and a control system that controls the cooling ability of the liquid cooling system in conjunction with the cooling gas pressure.

Abstract: Disclosed is a method of operating a large electric generator, the generator having a rotor arranged along a centerline of the generator, a core arranged coaxially and surrounding the rotor; a plurality of stator windings arranged within the core; a stator frame arranged to fixedly support the core and rotationally support the rotor; a gas cooling system that circulates a cooling gas within the generator, the method steps including circulating a cooling liquid that cool the stator windings; sensing an output parameter of the generator; comparing via a control system the sensed output parameter of the generator to a predetermined scheme; and sending a control signal to an adjusting device in accordance with the control system comparison.