Abstract: A railcar draft gear spring assembly including an axial stack of spring units. Each spring unit is formed from a non-circular elastomeric preform having a series of spaced corners with recessed sides extending between the corners. The preform includes a lobe formed at each corner for channeling the flow of elastomer when the preform is compressed between a pair of non-circular metal plates. Each plate has an outer profile and a series of grippers extending in a common direction away from one surface of the plate. The grippers are arranged in a predetermined pattern relative to each other and relative to the preform for initially positioning the non-circular preformed block of copolyester elastomer relative to the plates and for thereafter restricting the flow of elastomer relative to the outer profile of the plates.

Abstract: A cold formed railcar spring including a spring pad formed from a perform of thermoplastic polyester elastomer having a durometer hardness ranging between about 40 and about 45 on the Shore D scale and sandwiched between a pair of metal plates. Each metal plate has a generally centralized bore extending therethrough and includes a plurality of radially spaced mechanical fasteners formed as an integral part of each plate. Each fastener has first and second generally parallel surfaces and a barb extending from a side of the fastener such that, upon axial compression of the preform, the fastener is pressed axially inward of one end of the perform such that the barb on the fastener mechanically interlocks with the spring pad whereby securing the plate to the spring pad.

Abstract: A railcar draft gear spring assembly including an axial stack of spring units. Each spring unit is formed from a non-circular elastomeric preform having a series of spaced corners with recessed sides extending between the corners. The preform includes a lobe formed at each corner for channeling the flow of elastomer when the preform is compressed between a pair of non-circular metal plates. Each plate has an outer profile and a series of grippers extending in a common direction away from one surface of the plate. The grippers are arranged in a predetermined pattern relative to each other and relative to the preform for initially positioning the non-circular preformed block of copolyester elastomer relative to the plates and for thereafter restricting the flow of elastomer relative to the outer profile of the plates.

Abstract: A cold formed railcar spring including a spring pad formed from a preform of thermoplastic polyester elastomer having a durometer hardness ranging between about 40 and about 45 on the D Shore scale and sandwiched between a pair of metal plates. Each metal plate has a generally centralized bore extending therethrough and includes a plurality of radially spaced mechanical fasteners formed as an integral part of each plate. Each fastener has first and second generally parallel surfaces and a barb along a length thereof such that, upon axial compression of the preform, the fastener is pressed axially inward of one end of the preform such that the barb on the fastener mechanically interlocks with the spring pad whereby securing the plate to the spring pad.

Abstract: A railroad car draft gear including a housing having an open end with a friction clutch assembly arranged in operable combination therewith. An elongated elastomeric spring assembly is disposed within the housing for storing energy during axial compression of the draft gear. A spring seat is arranged within the housing between the spring assembly and an end portion of each friction member forming part of the friction clutch assembly. The spring seat defines a surface, arranged in direct contacting relation with an end of the spring assembly, and defines at least one surface incongruity for limiting radial expansion with the elastomeric spring at the end of the spring assembly arranged in direct contacting relation with the spring seat along at least two axes when an axial load is applied to the draft gear.

Abstract: A railroad car draft gear including a housing having an open end with a friction clutch assembly arranged in operable combination therewith. An elongated elastomeric spring assembly is disposed within the housing for storing energy during axial compression of the draft gear. A spring seat is arranged within the housing between the spring assembly and an end portion of each friction member forming part of the friction clutch assembly. The spring seat defines a surface, arranged in contacting relation with an end of the spring assembly, and defining at least one incongruity for allowing the elastomer of the spring assembly to combine therewith so as to establish a mechanical bond between the spring assembly and the spring seat.

Abstract: A draft gear which has a wedge, two friction shoes, two tapered wear liners, a spring seat and a spring package. The wedge has surfaces which cooperate with surfaces on each of the friction shoes forming a first selected angle of about 40 degrees to the major axis of the draft gear housing. A second group of surfaces on the friction shoes cooperate with surfaces on the tapered wear liners to create a second selected angle of about 5 degrees with respect to the major axis of the draft gear. A third group of surfaces on the friction shoes cooperate with surfaces on the spring seat to form a third selected angle of about 65 degrees with respect to the major axis of the draft gear.

Abstract: A friction/elastomeric pad draft gear to cushion and absorb impacting forces on a railroad car coupler system. The friction/elastomeric pad draft gear includes a housing with a closed end and an open opposite end with a major axis extending therebetween. The open opposite end is provided with inwardly tapered extended internal friction surfaces. A wedge is mounted for axial movement in the open end of said housing and friction devices are positioned within the housing between the wedge and the extended internal friction surfaces. A spring seat is positioned adjacent the friction devices and on top of the elastomeric pad stack. The friction devices engagement with the wedge: forms a first selected angle of about 35 degrees ±3 degrees; forms a second selected angle of about 2.25 degrees, ± about 0.25 degrees, with the extended tapered internal friction surface; and forms a third selected angle of about 90 degrees, ±4 degrees, with the spring seat, all in respect to the major axis.

Abstract: A friction/elastomeric pad draft gear to cushion and absorb impacting forces on a railroad car coupler system. The friction/elastomeric pad draft gear includes a housing with a closed end and an open opposite end with a major axis extending therebetween. The open opposite end is provided with inwardly tapered extended internal friction surfaces. A wedge is mounted for axial movement in the open end of said housing and friction devices are positioned within the housing between the wedge and the extended internal friction surfaces. A spring seat is positioned adjacent the friction devices and on top of the elastomeric pad stack. The friction devices engagement with the wedge: forms a first selected angle of about 35 degrees ±3 degrees; forms a second selected angle of about 2.25 degrees, ± about 0.25 degrees, with the extended tapered internal friction surface; and forms a third selected angle of about 90 degrees, ±4 degrees, with the spring seat, all in respect to the major axis.

Abstract: A compression spring formed of an elastomer having a ratio of plastic strain to elastic strain that is greater than 1.5 to 1, the elastomer having a having a projection extending through a metal plate and being cold formed into a rivet-like head to define a mechanical bond between the elastomer and the metal plate.

Abstract: A fragmentable insert for maintaining a railroad draft gear in a shortened state to facilitate assembly in the pocket of a railroad car. The insert is a generally rectangular structure having at least one set of opposing faces bisected by a pair of grooved notches. The two sets of grooved notches are generally perpendicular to each other. A bore extends through the body of the insert between the opposing faces which are bisected by the grooved notches. The bore is configured to reduce the thickness of the material between its wall surface and the surfaces of the other pairs of opposing faces not intersected by the bore.

Abstract: The draft gear includes: friction elements; coil spring elements; and elastomer elements. With respect to the friction elements, three groups of friction surfaces are defined each of which create a specific angle with respect to a centerline passing down the center of the draft gear. The elastomer elements are interconnected multiple segmented columns having specific heights and occupying particular volumes with respect to the coil spring elements. Particular hardness and number of segments of the elastomer elements are also defined.

Abstract: The draft gear includes a single center friction plate and a pair of spaced apart friction wedges. Six major friction surfaces are defined, four of which are engaged upon contact with the follower, the other two being engaged after about one-half inch of travel. Three major groups of angles are defined, a first being between the friction wedges and the shoes, a second between the friction wedges and the release wedge and a third between the shoes and the spring seat. These groups of angles cooperate to insure that the draft gear will release upon removal of external force.

Abstract: A draft gear to absorb and cushion impacting forces on a railroad car coupler system includes a spring package in an inner section of a housing of the gear. The spring package connects with a set of friction shoes carried in friction shoe seats formed in an outer friction bore section of the housing. The shoes in turn engage with a wedge which extends from the housing outer end. In each friction shoe seat is a grooved recess having an inner, outer, and connecting groove portion arranged in an H-like shape. In each grooved recess in turn is a metallic insert to provide a film of lubricant between the shoes and friction shoe seats respectively. During operation the impacting forces on the coupler system drive the wedge and shoes inward to compress the spring package. This movement is restrained by friction between the shoes and friction shoe seats.

Abstract: An improved draft gear for transmitting draft forces in railway vehicles. The invention includes a housing with a closed end and an open opposite end provided with a tapered internal friction surface. A wedge is mounted for axial movement in the open end of the housing and friction shoes are positioned within the housing between the wedge and adjacent portions of the internal friction surface. A follower member is positioned adjacent the friction shoes and springs are positioned between the closed end of the housing and the follower member to urge the follower member against the shoes. Each of the shoes has a beveled outer surface in engagement with a beveled inner surface of the wedge, the beveled inner and outer surfaces being formed at a first selected angle with respect to the axis of the housing.

Abstract: There is disclosed a thrust bearing assembly for use as a clutch throw-out bearing which assembly includes novel spring clip means for maintaining attachment of the bearing assembly with the clutch release arms or forks. The bearing assembly includes a bearing arrangement or unit and a carrier member having a pair of generally co-planar, radially directed flanges which extend transversely of the axis of the bearing arrangement. A pair of spring clips is provided for attaching the bearing assembly to the two arms of a clutch release fork, one of the spring clips being attached to each of the flanges of the carrier member. Each spring clip comprises an eye portion for pivotal attachment of the clip by a rivet or other suitable holding member to one of the flanges; a loop portion joined to the eye portion for providing spring tension; and a transverse portion for overlying the fork arms to maintain attachment.