Patents by Inventor Richard A. Farrell
Richard A. Farrell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11841617Abstract: A method of forming a pattern on a substrate is provided. The method includes forming a first layer on an underlying layer of the substrate, where the first layer is patterned to have a first structure. The method also includes depositing a grafting material on side surfaces of the first structure, where the grafting material includes a solubility-shifting material. The method further includes diffusing the solubility-shifting material by a predetermined distance into a neighboring structure that abuts the solubility-shifting material, where the solubility-shifting material changes solubility of the neighboring structure in a developer, and removing soluble portions of the neighboring structure using the developer to form a second structure.Type: GrantFiled: September 17, 2020Date of Patent: December 12, 2023Assignee: Tokyo Electron LimitedInventors: Anton J. Devilliers, Jodi Grzeskowiak, Daniel Fulford, Richard A. Farrell, Jeffrey Smith
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Patent number: 10685847Abstract: One illustrative device includes, among other things, at least one fin defined in a semiconductor substrate and a substantially vertical nanowire having an oval-shaped cross-section disposed on a top surface of the at least one fin.Type: GrantFiled: May 18, 2017Date of Patent: June 16, 2020Assignee: GLOBALFOUNDRIES Inc.Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Patent number: 10186577Abstract: A method includes forming a first directed self-assembly material above a substrate. The substrate is patterned using the first directed self-assembly material to define at least one fin in the semiconductor substrate. A second directed self-assembly material is formed above the at least one fin to expose a top surface of the at least one fin. A substantially vertical nanowire is formed on the top surface of the at least one fin. At least a first dimension of the vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material and a second dimension of the vertical nanowire is defined by an intrinsic pitch of the second directed self-assembly material.Type: GrantFiled: September 4, 2014Date of Patent: January 22, 2019Assignee: GLOBALFOUNDRIES Inc.Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Patent number: 9865682Abstract: A method includes forming at least one fin on a semiconductor substrate. A nanowire material is formed above the fin. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the nanowire material. The nanowire material is etched using the hard mask layer as an etch mask to define a substantially vertical nanowire on a top surface of the at least one fin, wherein at least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.Type: GrantFiled: September 4, 2014Date of Patent: January 9, 2018Assignee: GLOBALFOUNDRIES Inc.Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Publication number: 20170263465Abstract: One illustrative device includes, among other things, at least one fin defined in a semiconductor substrate and a substantially vertical nanowire having an oval-shaped cross-section disposed on a top surface of the at least one fin.Type: ApplicationFiled: May 18, 2017Publication date: September 14, 2017Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Patent number: 9698025Abstract: A method includes forming at least one fin on a semiconductor substrate. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the top surface of the fin. A substantially vertical nanowire is formed on the exposed top surface. At least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.Type: GrantFiled: September 4, 2014Date of Patent: July 4, 2017Assignee: GLOBALFOUNDRIES Inc.Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Patent number: 9613807Abstract: Methods for directed self-assembly (DSA) using chemoepitaxy in the design and fabrication of integrated circuits are disclosed herein. An exemplary method includes forming an A or B-block attracting layer over a base semiconductor layer, forming a trench in the A or B-block attracting layer to expose a portion of the base semiconductor layer, and forming a neutral brush or mat or SAMs layer coating within the trench and over the base semiconductor layer. The method further includes forming a block copolymer layer over the neutral layer coating and over the A or B-block attracting layer and annealing the block copolymer layer to form a plurality of vertically-oriented, cylindrical structures within the block copolymer layer.Type: GrantFiled: April 21, 2015Date of Patent: April 4, 2017Assignee: GLOBALFOUNDRIES, INC.Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
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Patent number: 9530689Abstract: Methods for fabricating integrated circuits are provided. One method includes decomposing a master pattern layout for a semiconductor device layer that includes a target metal line with a target interconnecting via/contact into a first sub-pattern and a second sub-pattern. The target metal line is decomposed into a first line feature pattern that is part of the first sub-pattern and a second line feature pattern that is part of the second sub-pattern such that the first and second line feature patterns have overlapping portions defining a stitch that corresponds to the target interconnecting via/contact. A first photomask is generated that corresponds to the first sub-pattern. A second photomask is generated that corresponds to the second sub-pattern.Type: GrantFiled: April 13, 2015Date of Patent: December 27, 2016Assignee: GLOBALFOUNDRIES, INC.Inventors: Deniz Elizabeth Civay, Jason Eugene Stephens, Jiong Li, Guillaume Bouche, Richard A. Farrell
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Patent number: 9508562Abstract: In one example, a method includes forming a template having a plurality of elements above a process layer and forming spacers on sidewalls of the plurality of elements. Portions of the process layer are exposed between adjacent spacers. At least one of the plurality of elements is removed. A mask structure is formed from a directed self-assembly material over the exposed portions. The process layer is patterned using at least the mask structure as an etch mask.Type: GrantFiled: June 27, 2014Date of Patent: November 29, 2016Assignee: GLOBALFOUNDRIES Inc.Inventors: Ji Xu, Richard A. Farrell, Gerard M. Schmid, Moshe E Preil
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Patent number: 9478506Abstract: Approaches for multilayer pattern transfer for chemical guides are provided. In a typical embodiment, a device is formed by forming an etch mask layer (e.g., a nitride layer and an oxide layer) over a substrate (e.g., silicon (Si)). An orientation control layer (e.g., a neutral layer) is then formed over the etch mask layer, and an ARC layer (e.g., SiARC) is formed over the orientation control layer. In other embodiments, an organic planarization layer (OPL) and/or a protection layer may also be formed between the ARC layer and the orientation control layer. Regardless, a tapered etch profile/pattern may then be formed through the ARC and/or other layers.Type: GrantFiled: March 6, 2013Date of Patent: October 25, 2016Assignee: GLOBALFOUNDRIES INC.Inventors: Richard A. Farrell, Gerard M. Schmid, Sudharshanan Raghunathan
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Publication number: 20160300754Abstract: Methods for fabricating integrated circuits are provided. One method includes decomposing a master pattern layout for a semiconductor device layer that includes a target metal line with a target interconnecting via/contact into a first sub-pattern and a second sub-pattern. The target metal line is decomposed into a first line feature pattern that is part of the first sub-pattern and a second line feature pattern that is part of the second sub-pattern such that the first and second line feature patterns have overlapping portions defining a stitch that corresponds to the target interconnecting via/contact. A first photomask is generated that corresponds to the first sub-pattern. A second photomask is generated that corresponds to the second sub-pattern.Type: ApplicationFiled: April 13, 2015Publication date: October 13, 2016Inventors: Deniz Elizabeth Civay, Jason Eugene Stephens, Jiong Li, Guillaume Bouche, Richard A. Farrell
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Publication number: 20160071845Abstract: A method includes forming at least one fin on a semiconductor substrate. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the top surface of the fin. A substantially vertical nanowire is formed on the exposed top surface. At least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.Type: ApplicationFiled: September 4, 2014Publication date: March 10, 2016Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Publication number: 20160071929Abstract: A method includes forming at least one fin on a semiconductor substrate. A nanowire material is formed above the fin. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the nanowire material. The nanowire material is etched using the hard mask layer as an etch mask to define a substantially vertical nanowire on a top surface of the at least one fin, wherein at least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.Type: ApplicationFiled: September 4, 2014Publication date: March 10, 2016Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Publication number: 20160071930Abstract: A method includes forming a first directed self-assembly material above a substrate. The substrate is patterned using the first directed self-assembly material to define at least one fin in the semiconductor substrate. A second directed self-assembly material is formed above the at least one fin to expose a top surface of the at least one fin. A substantially vertical nanowire is formed on the top surface of the at least one fin. At least a first dimension of the vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material and a second dimension of the vertical nanowire is defined by an intrinsic pitch of the second directed self-assembly material.Type: ApplicationFiled: September 4, 2014Publication date: March 10, 2016Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
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Patent number: 9275896Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a graphoepitaxy DSA directing confinement well using a sidewall of an etch layer that overlies a semiconductor substrate. The graphoepitaxy DSA directing confinement well is filled with a block copolymer. The block copolymer is phase separated into an etchable phase and an etch resistant phase. The etchable phase is etched while leaving the etch resistant phase substantially in place to define an etch mask with a nanopattern. The nanopattern is transferred to the etch layer.Type: GrantFiled: July 28, 2014Date of Patent: March 1, 2016Assignee: GLOBALFOUNDRIES, INC.Inventors: Deniz Elizabeth Civay, Ji Xu, Gerard Schmid, Guillaume Bouche, Richard A. Farrell
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Publication number: 20160035565Abstract: Methods for directed self-assembly (DSA) using chemoepitaxy in the design and fabrication of integrated circuits are disclosed herein. An exemplary method includes forming an A or B-block attracting layer over a base semiconductor layer, forming a trench in the A or B-block attracting layer to expose a portion of the base semiconductor layer, and forming a neutral brush or mat or SAMs layer coating within the trench and over the base semiconductor layer. The method further includes forming a block copolymer layer over the neutral layer coating and over the A or B-block attracting layer and annealing the block copolymer layer to form a plurality of vertically-oriented, cylindrical structures within the block copolymer layer.Type: ApplicationFiled: April 21, 2015Publication date: February 4, 2016Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
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Publication number: 20160027685Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a graphoepitaxy DSA directing confinement well using a sidewall of an etch layer that overlies a semiconductor substrate. The graphoepitaxy DSA directing confinement well is filled with a block copolymer. The block copolymer is phase separated into an etchable phase and an etch resistant phase. The etchable phase is etched while leaving the etch resistant phase substantially in place to define an etch mask with a nanopattern. The nanopattern is transferred to the etch layer.Type: ApplicationFiled: July 28, 2014Publication date: January 28, 2016Inventors: Deniz Elizabeth Civay, Ji Xu, Gerard Schmid, Guillaume Bouche, Richard A. Farrell
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Publication number: 20150380252Abstract: In one example, a method includes forming a template having a plurality of elements above a process layer and forming spacers on sidewalls of the plurality of elements. Portions of the process layer are exposed between adjacent spacers. At least one of the plurality of elements is removed. A mask structure is formed from a directed self-assembly material over the exposed portions. The process layer is patterned using at least the mask structure as an etch mask.Type: ApplicationFiled: June 27, 2014Publication date: December 31, 2015Inventors: Ji Xu, Richard A. Farrell, Gerard M. Schmid, Moshe E. Preil
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Publication number: 20150303055Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes surface treating exposed portions of an anti-reflective coating (ARC) that overlie a semiconductor substrate to form surface treated ARC portions. A neutral layer is formed overlying the anti-reflective coating including over the surface treated ARC portions. First portions of the neutral layer are selectively removed and second portions of the anti-reflective coating that are disposed under the first portions laterally adjacent to the surface treated ARC portions are exposed to define a guide pattern. A block copolymer layer is deposited overlying the guide pattern. The block copolymer layer is phase separated to define a nanopattern that is registered to the guide pattern.Type: ApplicationFiled: April 16, 2014Publication date: October 22, 2015Applicant: GLOBALFOUNDRIES, Inc.Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
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Patent number: 8969207Abstract: One illustrative method disclosed herein includes forming a patterned hard mask layer comprised of a plurality of discrete openings above a structure, wherein the patterned hard mask layer is comprised of a plurality of intersecting line-type features, forming a patterned etch mask above the patterned hard mask layer that exposes at least one, but not all, of the plurality of discrete openings, and performing at least one etching process through the patterned etch mask and the at least one exposed opening in the patterned hard mask layer to define an opening in the structure.Type: GrantFiled: March 13, 2013Date of Patent: March 3, 2015Assignee: GLOBALFOUNDRIES Inc.Inventors: Gerard M. Schmid, Jeremy A. Wahl, Richard A. Farrell, Chanro Park