Patents by Inventor Richard A. Mayernik
Richard A. Mayernik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220389652Abstract: A textile material comprises a plurality of yarns, the yarns containing an intimate blend of dyed polyphenylene sulfide fibers and cellulosic fibers. The dyed polyphenylene sulfide fibers comprising a disperse dye that is distributed substantially evenly across the cross-sectional area of the fibers. A method for dyeing textile materials containing polyphenylene sulfide fibers comprises the steps of (a) providing a textile material comprising yarns which contain an intimate blend of polyphenylene sulfide fibers and cellulosic fibers, (b) providing a dye liquor comprising a liquid medium and a disperse dye, (c) applying the dye liquor to the textile material, (d) heating the textile material under ambient atmosphere to a temperature sufficient to evaporate substantially all of the liquid medium from the textile material, and (e) heating the textile material under ambient atmosphere to a temperature of about 180° C. or more to fix the disperse dye to the polyphenylene sulfide fibers.Type: ApplicationFiled: August 4, 2022Publication date: December 8, 2022Inventors: Shulong Li, Richard A. Mayernik, William E. Baird, JR.
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Publication number: 20190343204Abstract: A fabric comprises a plurality of yarns, at least a portion of which comprise polyphenylene sulfide fibers and regenerated cellulose fibers. The fabric comprises 35 wt. % or more polyphenylene sulfide fibers. A fabric comprises a plurality of yarns, each yarn comprising a plurality of polyphenylene sulfide staple fibers and a plurality of regenerated cellulose staple fibers. A method of protecting an individual from injury caused by molten metal splashes comprises the steps of providing a fabric, providing a source of molten metal, disposing the fabric between the source of molten metal and an individual, whereby the fabric serves as a barrier to protect the individual from molten metal splashes.Type: ApplicationFiled: April 26, 2019Publication date: November 14, 2019Inventors: Shulong Li, Richard A. Mayernik
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Publication number: 20180251939Abstract: A textile material comprises a plurality of yarns, the yarns containing an intimate blend of dyed polyphenylene sulfide fibers and cellulosic fibers. The dyed polyphenylene sulfide fibers comprising a disperse dye that is distributed substantially evenly across the cross-sectional area of the fibers. A method for dyeing textile materials containing polyphenylene sulfide fibers comprises the steps of (a) providing a textile material comprising yarns which contain an intimate blend of polyphenylene sulfide fibers and cellulosic fibers, (b) providing a dye liquor comprising a liquid medium and a disperse dye, (c) applying the dye liquor to the textile material, (d) heating the textile material under ambient atmosphere to a temperature sufficient to evaporate substantially all of the liquid medium from the textile material, and (e) heating the textile material under ambient atmosphere to a temperature of about 180° C. or more to fix the disperse dye to the polyphenylene sulfide fibers.Type: ApplicationFiled: May 3, 2018Publication date: September 6, 2018Inventors: Shulong Li, Richard A. Mayernik, William E. Baird, JR.
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Publication number: 20180127916Abstract: A textile material comprises a plurality of dyed polyphenylene sulfide fibers comprising a disperse dye that is distributed substantially evenly across the cross-sectional area of the fibers. A method for dyeing polyphenylene sulfide fibers comprises the steps of (a) providing a textile material comprising polyphenylene sulfide fiber, (b) providing a dye liquor comprising a liquid medium and a disperse dye, (c) applying the dye liquor to the textile material, (d) heating the textile material under ambient atmosphere to a temperature sufficient to evaporate substantially all of the liquid medium from the textile material, and (e) heating the textile material under ambient atmosphere to a temperature of about 180° C. or more to fix the disperse dye to the polyphenylene sulfide fibers.Type: ApplicationFiled: October 17, 2017Publication date: May 10, 2018Inventors: Shulong Li, Richard A. Mayernik, William E. Baird, JR.
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Patent number: 9446351Abstract: A filtration medium comprises a textile substrate and a mercury abatement coating on a least a portion of the surface of the textile substrate. The mercury abatement coating comprises a copper salt, a binder, and other optional components. A process for removing mercury from a gaseous stream uses the filtration medium.Type: GrantFiled: November 25, 2014Date of Patent: September 20, 2016Assignee: Milliken & CompanyInventors: Shulong Li, Richard A. Mayernik, Xinfei Yu
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Patent number: 9091020Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.Type: GrantFiled: August 24, 2011Date of Patent: July 28, 2015Assignee: MILLIKEN & COMPANYInventors: Shulong Li, Richard A. Mayernik
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Publication number: 20150147246Abstract: A filtration medium comprises a textile substrate and a mercury abatement coating on a least a portion of the surface of the textile substrate. The mercury abatement coating comprises a copper salt, a binder, and other optional components. A process for removing mercury from a gaseous stream uses the filtration medium.Type: ApplicationFiled: November 25, 2014Publication date: May 28, 2015Inventors: Shulong Li, Richard A. Mayernik, Xinfei Yu
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Patent number: 8722551Abstract: A flame retardant composition comprises a phosphorous-containing polymer. The phosphorous-containing polymer can be produced by first reacting a phosphonium compound and a nitrogen-containing compound to produce a precondensate compound and then reacting the precondensate compound with a cross-linking composition. The resulting phosphorous-containing intermediate polymer can then be oxidized to convert at least a portion of the phosphorous atoms in the polymer to a pentavalent state. A textile material comprises a textile substrate and a phosphorous-containing polymer, such as that described above.Type: GrantFiled: September 14, 2012Date of Patent: May 13, 2014Assignee: Milliken & CompanyInventors: Richard A. Mayernik, Shulong Li, William C. Kimbrell
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Publication number: 20130252495Abstract: A flame retardant composition comprises a phosphorous-containing polymer. The phosphorous-containing polymer can be produced by first reacting a phosphonium compound and a nitrogen-containing compound to produce a precondensate compound and then reacting the precondensate compound with a cross-linking composition. The resulting phosphorous-containing intermediate polymer can then be oxidized to convert at least a portion of the phosphorous atoms in the polymer to a pentavalent state. A textile material comprises a textile substrate and a phosphorous-containing polymer, such as that described above.Type: ApplicationFiled: September 14, 2012Publication date: September 26, 2013Inventors: Richard A. Mayernik, Shulong Li, William C. Kimbrell
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Publication number: 20110308022Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.Type: ApplicationFiled: August 24, 2011Publication date: December 22, 2011Inventors: Shulong Li, Richard A. Mayernik
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Patent number: 8012890Abstract: Provided herein are flame resistant fabrics having a thermoplastic fiber content of as much as 65% (where no more than 5% of the fibers are non-thermoplastic synthetic fibers). The flame resistant properties are imparted by treating the fabric with one or more flame retardant chemicals and then by curing the treated fabric at high temperatures. Optionally, softeners, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals. Alternately, the treated fabric may be subjected to mechanical treatment to increase softness. The fabrics produced by the present process exhibit improved performance and tear strength, as compared to conventionally treated fabrics.Type: GrantFiled: October 30, 2008Date of Patent: September 6, 2011Assignee: Milliken & CompanyInventors: Shulong Li, Richard A. Mayernik
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Patent number: 8012891Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.Type: GrantFiled: April 30, 2010Date of Patent: September 6, 2011Assignee: Milliken & CompanyInventors: Shulong Li, Richard A. Mayernik
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Publication number: 20100210162Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.Type: ApplicationFiled: April 30, 2010Publication date: August 19, 2010Inventors: Shulong Li, Richard A. Mayernik
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Patent number: 7741233Abstract: Provided herein are several inventive fabrics having warp yarns and fill yarns, where the warp yarns preferably are an intimate blend of synthetic and cellulosic fibers and where the fill yarns are preferably a patternwise arrangement of synthetic and cellulosic yarns. Such fabric possesses sufficient cellulosic content (i.e., at least 45% by weight) to be easily rendered flame retardant, while simultaneously possessing sufficient synthetic content (i.e., at least 30% by weight) to be abrasion resistant and long-lasting. In one embodiment, the subject fabrics are treated with one or more flame retardant chemicals, typically in the presence of ammonia gas. In a second embodiment, the subject fabrics are coated on one side with an elastomeric composition into which a flame retardant compound has been incorporated. In yet another embodiment, the subject fabrics are both treated and coated to achieve flame retardance.Type: GrantFiled: August 10, 2006Date of Patent: June 22, 2010Assignee: Milliken & CompanyInventors: Kimila C. Sasser, Shulong Li, Zeb W. Atkinson, Richard A. Mayernik
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Patent number: 7713891Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.Type: GrantFiled: October 30, 2008Date of Patent: May 11, 2010Assignee: Milliken & CompanyInventors: Shulong Li, Richard A. Mayernik
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Patent number: 7687450Abstract: The present disclosure relates to compositions useful for maintaining the clean impression of a carpet (that is, its scent and appearance) over an extended time despite occurrences that might damage the carpet surface. The composition, which includes an antimicrobial agent, an enzyme inhibitor, and an odor-reacting compound, can be used by a consumer to remove contaminants from the carpet and to prevent the odor associated with the decomposition of future contamination. Specifically, the composition has been shown effective in neutralizing odors associated with the decomposition of organic materials (such as urine or food spills) by absorbing and/or removing the odor-generating source. A manufacturing treatment composition and methods for using are also disclosed.Type: GrantFiled: November 8, 2006Date of Patent: March 30, 2010Assignee: Milliken & Co.Inventors: Shulong Li, Richard A. Mayernik
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Patent number: 7648534Abstract: The present disclosure relates to compositions useful for maintaining the clean impression of a carpet (that is, its scent and appearance) over an extended time despite occurrences that might damage the carpet surface. The composition, which includes an antimicrobial agent, an enzyme inhibitor, and an odor-reacting compound, can be used by a consumer to remove contaminants from the carpet and to prevent the odor associated with the decomposition of future contamination. Specifically, the composition has been shown effective in neutralizing odors associated with the decomposition of organic materials (such as urine or food spills) by absorbing and/or removing the odor-generating source. A manufacturing treatment composition and methods for using are also disclosed.Type: GrantFiled: November 8, 2006Date of Patent: January 19, 2010Assignee: Milliken & Co.Inventors: Shulong Li, Richard A. Mayernik
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Patent number: 7425526Abstract: The present disclosure relates to compositions useful for maintaining the clean impression of a carpet (that is, its scent and appearance) over an extended time despite occurrences that might damage the carpet surface. The composition, which includes an antimicrobial agent, an enzyme inhibitor, and an odor-reacting compound, can be used by a consumer to remove contaminants from the carpet and to prevent the odor associated with the decomposition of future contamination. Specifically, the composition has been shown effective in neutralizing odors associated with the decomposition of organic materials (such as urine or food spills) by absorbing and/or removing the odor-generating source. A manufacturing treatment composition and methods for using are also disclosed.Type: GrantFiled: November 8, 2006Date of Patent: September 16, 2008Assignee: Milliken & CompanyInventors: Shulong Li, Richard A. Mayernik
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Publication number: 20080063803Abstract: A photocatalytic substrate comprises a textile support and a finish on the surface thereof. The finish on the surface of the textile support comprises a particulate photocatalytic material and a binder. A process for producing a photocatalytic substrate comprises the steps of providing a textile support having at least one surface, providing a coating composition, applying the coating composition to at least a portion of the surface of the textile support, and drying the surface of the textile support to which the coating composition was applied to produce a photocatalytic substrate.Type: ApplicationFiled: November 8, 2007Publication date: March 13, 2008Inventors: Shulong Li, Richard Mayernik
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Publication number: 20080038973Abstract: Provided herein are several inventive fabrics having warp yarns and fill yarns, where the warp yarns preferably are an intimate blend of synthetic and cellulosic fibers and where the fill yarns are preferably a patternwise arrangement of synthetic and cellulosic yarns. Such fabric possesses sufficient cellulosic content (i.e., at least 45% by weight) to be easily rendered flame retardant, while simultaneously possessing sufficient synthetic content (i.e., at least 30% by weight) to be abrasion resistant and long-lasting. In one embodiment, the subject fabrics are treated with one or more flame retardant chemicals, typically in the presence of ammonia gas. In a second embodiment, the subject fabrics are coated on one side with an elastomeric composition into which a flame retardant compound has been incorporated. In yet another embodiment, the subject fabrics are both treated and coated to achieve flame retardance.Type: ApplicationFiled: August 10, 2006Publication date: February 14, 2008Inventors: Kimila C. Sasser, Shulong Li, Zeb W. Atkinson, Richard A. Mayernik