Abstract: A technique facilitates improved sealing with respect to safety valve pistons so as to improve reliable safety valve operation. According to an embodiment, a safety valve piston seal assembly is positioned about a safety valve piston and comprises components which divert a load path to the safety valve piston rather than to susceptible components of the seal assembly. For example, the seal assembly may comprise a load ring and spacers to energize a V-ring when pressure is applied to a metal spring energized (MSE) seal. However, the components are arranged so the load path is diverted to the safety valve piston when pressure occurs behind the V-ring instead of allowing the loading to act against the MSE seal.

Abstract: A casing removal system includes a flow diversion valve. The flow diversion valve includes a flow switch that engages an upper end of an inner casing. When the flow switch engages the upper end of the inner casing, the flow diversion valve opens and at least a portion of the fluid flow through the casing removal system exhausts to the annulus. The remaining fluid flow below the flow diversion valve is insufficient to operate a mud motor that drives a casing cutter. In other embodiments, when the flow switch is not engaged with the inner wall of casing, the flow diversion valve prevents fluid flow to components that are downhole of the valve and when the flow switch is engaged with the inner wall of casing, the flow diversion valve allows for fluid flow to components that are downhole of the valve.

Abstract: A technique facilitates improved sealing with respect to safety valve pistons so as to improve reliable safety valve operation. According to an embodiment, a safety valve piston seal assembly is positioned about a safety valve piston and comprises components which divert a load path to the safety valve piston rather than to susceptible components of the seal assembly. For example, the seal assembly may comprise a load ring and spacers to energize a V-ring when pressure is applied to a metal spring energized (MSE) seal. However, the components are arranged so the load path is diverted to the safety valve piston when pressure occurs behind the V-ring instead of allowing the loading to act against the MSE seal.

Abstract: A casing removal system includes a flow diversion valve. The flow diversion valve includes a flow switch that engages an upper end of an inner casing. When the flow switch engages the upper end of the inner casing, the flow diversion valve opens and at least a portion of the fluid flow through the casing removal system exhausts to the annulus. The remaining fluid flow below the flow diversion valve is insufficient to operate a mud motor that drives a casing cutter. In other embodiments, when the flow switch is not engaged with the inner wall of casing, the flow diversion valve prevents fluid flow to components that are downhole of the valve and when the flow switch is engaged with the inner wall of casing, the flow diversion valve allows for fluid flow to components that are downhole of the valve.

Abstract: A shaped charge includes a casing defining an interior volume, wherein the casing is prepared by sintering a metal powder or a mixture of metal powders; a liner located in the interior volume; and an explosive between the liner and the casing. A method for manufacturing a shaped charge casing includes the steps of mixing a metal powder or a metal powder mixture with a binder to form a pre-mix; pressing the pre-mix in a mold to form a casing green body; heating the casing green body to a first temperature to vaporize the binder; raising the temperature to a second temperature in an inert or reducing atmosphere to sinter the metal powder or the metal powder mixture to produce the shaped charge casing.

Abstract: A technique facilitates actuating a variety of components in a downhole environment. The technique utilizes displacement based activation of an atmospheric actuation chamber. Activation of the atmospheric actuation chamber may be initiated via a variety of mechanisms, including manipulation of a restraining device, translation of a seal, and/or destruction of a seal. The atmospheric actuation chamber is coupled in cooperation with the corresponding downhole component to enable selective activation of the downhole component.

Abstract: A technique facilitates actuating a variety of components in a downhole environment. The technique utilizes displacement based activation of an atmospheric actuation chamber. Activation of the atmospheric actuation chamber may be initiated via a variety of mechanisms, including manipulation of a restraining device, translation of a seal, and/or destruction of a seal. The atmospheric actuation chamber is coupled in cooperation with the corresponding downhole component to enable selective activation of the downhole component.

Abstract: A shaped charge includes a casing defining an interior volume, wherein the casing is prepared by sintering a metal powder or a mixture of metal powders; a liner located in the interior volume; and an explosive between the liner and the casing. A method for manufacturing a shaped charge casing includes the steps of mixing a metal powder or a metal powder mixture with a binder to form a pre-mix; pressing the pre-mix in a mold to form a casing green body; heating the casing green body to a first temperature to vaporize the binder; raising the temperature to a second temperature in an inert or reducing atmosphere to sinter the metal powder or the metal powder mixture to produce the shaped charge casing.