Abstract: A cold plate and a method of forming the cold plate are provided that efficiently and cost effectively cools electrical components. The cold plate includes a flattened tube formed from a circular extruded tube to have a top surface and a bottom surface that are substantially parallel and contiguously connected by rounded corners and defining an interior space. The circular extruded tube includes a plurality of ins extending into the interior space form inner walls thereof to form a plurality of channels in said flattened tube between said fins for defining a cooling liquid passage therethrough. The fins may extend parallel to the direction that the flattened tube extends, or extend at a predetermined angle to the direction that the flattened tube extends. Also, the fins associated with the top surface may extend at an angle to the fins associated with the bottom surface to form a plurality of intersecting points which form a torturous fluid flow path.

Abstract: A cold plate and a method of forming the cold plate are provided that efficiently and cost effectively cools electrical components. The cold plate includes a flattened tube formed from a circular extruded tube to have a top surface and a bottom surface that are substantially parallel and contiguously connected by rounded corners and defining an interior space. The circular extruded tube includes a plurality of ins extending into the interior space form inner walls thereof to form a plurality of channels in said flattened tube between said fins for defining a cooling liquid passage therethrough. The fins may extend parallel to the direction that the flattened tube extends, or extend at a predetermined angle to the direction that the flattened tube extends. Also, the fins associated with the top surface may extend at an angle to the fins associated with the bottom surface to form a plurality of intersecting points which form a torturous fluid flow path.

Abstract: A heat sink is provided having a bundle of thermally conductive fibers that extend from a heat receiving end to a heat dissipating end where they are splayed as extremely numerous fins of one or plural coalesced fibers to enlarge the effective heat convecting area. The splayed fins are supported or maintained in a splayed array by a structure. Heat dissipation capability is augmented by forcing a cooling fluid such as air through the splayed fins. The fins are initially caused to separate or splay by various techniques including electrostatic spreading, layering, tape rolling, selective coating removal, and elastic rebound, and are maintained in the splayed position by a frame, adhesion, or elastomers.