Abstract: A vehicle body exoskeleton includes a plurality of nodes each defining a receptacle. A plurality of tubes have first and second end portions smaller than and tapering inwardly from a main portion. Each end portion is received in one of the receptacles. An adhesive is applied to the end portions filling a gap defined between the receptacles and the end portions to bond the tubes to the receptacles.

Abstract: A vehicle body exoskeleton includes a plurality of nodes each defining a receptacle. A plurality of tubes have first and second end portions smaller than and tapering inwardly from a main portion. Each end portion is received in one of the receptacles. An adhesive is applied to the end portions filling a gap defined between the receptacles and the end portions to bond the tubes to the receptacles.

Abstract: A vehicle body exoskeleton includes a plurality of nodes each defining a receptacle. A plurality of tubes have first and second end portions smaller than and tapering inwardly from a main portion. Each end portion is received in one of the receptacles. An adhesive is applied to the end portions filling a gap defined between the receptacles and the end portions to bond the tubes to the receptacles.

Abstract: A vehicle body exoskeleton includes a plurality of nodes each defining a receptacle. A plurality of tubes have first and second end portions smaller than and tapering inwardly from a main portion. Each end portion is received in one of the receptacles. An adhesive is applied to the end portions filling a gap defined between the receptacles and the end portions to bond the tubes to the receptacles.

Abstract: A vehicle body includes a non-metallic member, metallic disk, and metallic member. The metallic disk is rigidly affixed to the non-metallic member such that a periphery of the disk is encompassed by the non-metallic member while an outer surface of the disk remains exposed. The metallic member is secured to the non-metallic member by a spot weld extending from the metallic member, through the outer surface, and into the disk.

Abstract: Various approaches for forming holes onto a sheet-metal assembly are described. In one implementation, a sheet-metal assembly is received through a conveyor system within a manufacturing cell. Once received, the type of sheet-metal assembly is identified based on associated information. Corresponding to the identified sheet-metal assembly, a set of position coordinates corresponding to one or more points on the sheet-metal assembly are obtained. Subsequently, a work-performing apparatus may be used for forming holes onto the sheet-metal assembly, at one or more points on the sheet-metal assembly.

Abstract: Various approaches for forming holes onto a sheet-metal assembly are described. In one implementation, a sheet-metal assembly is received through a conveyor system within a manufacturing cell. Once received, the type of sheet-metal assembly is identified based on associated information. Corresponding to the identified sheet-metal assembly, a set of position coordinates corresponding to one or more points on the sheet-metal assembly are obtained. Subsequently, a work-performing apparatus may be used for forming holes onto the sheet-metal assembly, at one or more points on the sheet-metal assembly.

Abstract: A system and method for assembling a closure for a vehicle. The system includes first, second and third closure manipulators adapted to engage different areas of the closure, a first hinge manipulator configured to receive and fasten a first hinge to the closure, and a nab pin manipulator configured to position and secure a nab pin in a fixed position relative to the door and the hinge.

Abstract: A system and method for assembling a closure for a vehicle. The system includes first, second and third closure manipulators adapted to engage different areas of the closure, a first hinge manipulator configured to receive and fasten a first hinge to the closure, and a nab pin manipulator configured to position and secure a nab pin in a fixed position relative to the door and the hinge.

Abstract: A manufacturing system is provided which includes a first set of templates for manufacturing a portion of a first type of vehicle, a second set of templates for manufacturing a portion of a second type of vehicle, and a third set of templates for further manufacturing either the first type of vehicle from the vehicle portion produced by the first set of templates, or the second type of vehicle from the vehicle portion produced by the second set of templates.

Abstract: A body side joint structure for an automotive vehicle has a support member extending longitudinally rearward from a front end member with a distal end secured in overlapping relationship laterally inward of a hinge pillar of an adjacent body side member. A hinge reinforcement member is attached on a laterally inner surface of the distal end of the support member and door hinge brackets are attached on an outer surface of the hinge pillar which together provide a clamping load to the joint layering of the body side and front end, thus resulting in an improved lateral load path.