Abstract: A method and apparatus includes determining a number of planned starts of a product during a predetermined time period for future processing, averaging the number of planned starts for the predetermined time period, and setting a production rate for a first range based on the average number of planned starts.

Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.

Abstract: A method identifies time sensitive processing sequences within a production environment using a computerized device. The processing sequences perform operations utilizing one or more tools. The method also identifies non-committed work in process items that are grouped in non-committed lots for release into one or more of the time sensitive processing sequences, and identifies committed work in process items that are being processed in committed lots within the time sensitive processing sequences, using the computerized device. The method sorts the non-committed lots by a predetermined priority, again using the computerized device. Starting with the highest priority non-committed lot (and continuing with others of the non-committed lots in priority order) the method determines whether there is available tool capacity to process a non-committed lot through each corresponding time sensitive processing sequence using the computerized device.

Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.

Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.

Abstract: A method and apparatus includes determining a number of planned starts of a product during a predetermined time period for future processing, averaging the number of planned starts for the predetermined time period, and setting a production rate for a first range based on the average number of planned starts.

Abstract: A method and apparatus includes determining a number of planned starts of a product during a predetermined time period for future processing, averaging the number of planned starts for the predetermined time period, and setting a production rate for a first range based on the average number of planned starts.

Abstract: A method, system, and program storage device for implementing the method of controlling a manufacturing system, wherein the method comprises providing a plurality of workpieces to be processed on a processing tool, the plurality of workpieces located at processing stations prior to the processing tool, determining auxiliary equipment allocation needs for the processing tool based on characteristics associated with the plurality of workpieces prior to the workpieces arriving at the processing tool, and sending auxiliary equipment to the processing tool based on the allocation needs prior to the workpieces arriving at the processing tool. According to an embodiment of the invention, the processing tool comprises a photolithographic system, the auxiliary equipment comprises a reticle, and the plurality of workpieces comprise semiconductor substrates.

Abstract: A method identifies time sensitive processing sequences within a production environment using a computerized device. The processing sequences perform operations utilizing one or more tools. The method also identifies non-committed work in process items that are grouped in non-committed lots for release into one or more of the time sensitive processing sequences, and identifies committed work in process items that are being processed in committed lots within the time sensitive processing sequences, using the computerized device. The method sorts the non-committed lots by a predetermined priority, again using the computerized device. Starting with the highest priority non-committed lot (and continuing with others of the non-committed lots in priority order) the method determines whether there is available tool capacity to process a non-committed lot through each corresponding time sensitive processing sequence using the computerized device.

Abstract: A method and system for defining optimal range boundaries in a range management system. The method comprises assigning process routings to the flows, applying range break rules to the flows based on the input data regarding operations and toolsets, and outputting the results of the applying step to provide range break boundaries. The system comprises at least one device configured to receive input data, assign process routings to flows, determine range breaks by applying range break rules to the input data and the process routings, and output the results of the determining step.

Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.

Abstract: A method and apparatus includes determining a number of planned starts of a product during a predetermined time period for future processing, averaging the number of planned starts for the predetermined time period, and setting a production rate for a first range based on the average number of planned starts.

Abstract: A system and method are disclosed for prioritizing a plurality of lots in a manufacturing process. Portions of a priority for each lot are created. The portions are combined to form a unique range priority for each lot. The range priorities may be used to equitable compare all of the active lots in a fabrication facility. The system and method may be implemented as part of a range management system.

Abstract: A system and method for driving new technology WIP at a controlled speed side-by-side with production WIP using a common range management infrastructure. The system and method allow new technology WIP and production WIP to be driven together in the same fabricator with the same degree of speed and predictability. The system and method may include at least one device configured to create a target based on a sum of active WIP targets for at least one route, find all lots of active WIP on the at least one route, tag each of the lots until a first occurrence of a sum of WIP of the tagged lots exceeds or equals the target, and assign a priority to each of the tagged lots based on a predetermined criteria.

Abstract: A system and method including identifying a stopped range, identifying at least one lot of WIP associated with the stopped range, and processing the at least one lot in at least one operation within the stopped range at a lower priority relative to other lots. The system and method may be implemented as part of a range management system.

Abstract: The present invention provides a method, system, and computer program product for controlling the flow of material in a manufacturing facility using an extended zone of control. A method in accordance to an embodiment of the present invention comprises establishing an extended zone of control including a high impact tool set and at least one other tool set, analyzing projected job arrivals at the high impact tool set, and adjusting a flow of material between the high impact tool set and the at least one other tool set based on the analysis of projected job arrivals at the high impact tool set.

Abstract: The present invention provides a method, system, and computer program product for improved flow of development lots in a manufacturing facility. A method in accordance to one embodiment of the present invention comprises: establishing at least one target for processing of a set of development lots in the manufacturing facility; monitoring a progress of the set of development lots in the manufacturing facility; comparing the progress of the set of development lots against the at least one target; establishing at least one suggested action for the set of development lots if the progress of the set of development lots deviates from the at least one target; and deciding which development lots in the set of development lots to assign to at least one tool in the manufacturing facility, wherein the at least one suggested action is incorporated into the assignment decision.

Abstract: A method, system, and program storage device for implementing the method of controlling a manufacturing system, wherein the method comprises providing a plurality of workpieces to be processed on a processing tool, the plurality of workpieces located at processing stations prior to the processing tool, determining auxiliary equipment allocation needs for the processing tool based on characteristics associated with the plurality of workpieces prior to the workpieces arriving at the processing tool, and sending auxiliary equipment to the processing tool based on the allocation needs prior to the workpieces arriving at the processing tool. According to an embodiment of the invention, the processing tool comprises a photolithographic system, the auxiliary equipment comprises a reticle, and the plurality of workpieces comprise semiconductor substrates.

Abstract: A method, system, and computer program product for optimizing throughput of lots in a production facility is provided. The method includes assigning lot subtypes to lots in the production facility. One of the lot subtypes is a designator for distinguishing lots selected for expedited handling. When the lots enter a production queue, the method includes identifying a lot having the designator, the lot awaiting at least one process. In response to identifying the lot having the designator, the method includes sending an inhibit signal to a machine for preventing dispatch of a lot in the production queue that is next in line for the machine and which does not have the designator. In response to receiving a signal that the machine is available, the method includes sending a signal to the machine for binding the machine to the lot having the designator.

Abstract: Exemplary embodiments include a method, system, and storage medium for optimizing scheduling activities in a manufacturing environment. The method includes receiving a planned factory cycle time value and schedule information for lots associated with a queue. The planned factory cycle time value includes an anticipated pace for lot workflow. Upon receiving a dispatch request, a critical ratio for each lot is calculated and compared with the planned factory cycle time value. An ‘at risk’ value is assigned to a lot when the planned factory cycle time value is greater than the lot's critical ratio. A higher priority is assigned to lots determined to be at risk than the priority assigned to those lots not at risk. The at risk lots are sorted by a priority value set during a planning period and also by a critical ratio. The lots not at risk are sorted by critical ratio.