Abstract: An ink refill system, ink refill station, ink refill kit, and method to replenish both pigment and/or dye-based inks in cartridges of ink jet printers, plotters, copiers, and fax machines. A number of embodiments are described. The principal embodiment is a refill kit characterized by a spring clip assembly removably mountable on a cartridge. The clip assembly has mounted upon it a member which is sealingly connectable to the vacuum relief valve port or bubble generator on the bottom of the ink jet cartridge, an internal channel of the clip assembly connecting the bubble generator port and sealing member to a receptacle which removably connects to a flexible ink refill bottle, which bottle is adapted to both inject ink into, and remove excess air from, the cartridge via the bubble generator port. A permanently mountable footplate embodiment of this system is also described.

Abstract: A method for refilling an ink cartridge which contains an elastic bladder within the ink reservoir cavity that is connected to outside pressure. The methodology of the invention teaches how to seal and unseal the bladder and ink regions in sequential steps and how to inject ink into the ink reservoir cavity so it may be re-used and not discarded.

Abstract: This invention is directed to improved aqueous pigment-based ink compositions for use in ink jets and methods of enhancing and/or controlling the optical density and print sharpness of both pigment-based and dye-based inks. The improved ink compositions include a class or organic quaternary ammonium compounds which improve the optical density and print sharpness of the inks. Other improvements include the use of a polyalkylene oxide to impedence match the ink with the drop formation rate to provide drop formation rates as high as 8,000 drops per second. These high drop rates permit higher writing speeds and enhanced printer resolution. Yet another improvement to ink jet ink composition is the addition of urea, urea derivatives and thiol compounds. These compounds prevent the ink jet from accumulating dried ink thus preventing clogging of the ink jet.

Abstract: A kit for opening and sealing a cartridge having an interior ink reservoir coupled to an access port extending from a reference surface comprises a rigid plunger, a plate and a rigid spherical plug. The plate has one or more regions of varying thickness and a bottom surface which is complementary to the reference surface on the cartridge. The bottom surface of the plate may be matched to the reference surface of the cartridge in two distinct orientations such that a sealed access port may be opened, refilled and sealed with a rigid spherical plug by extension of the plunger through the plate in each orientation to a depth determined by the length of the plunger, the thickness of the plate in each orientation, the depth of the access port in the cartridge, and the diameter of the spherical plug.

Abstract: A method of refilling an ink jet cartridge with ink. The cartridge has a housing which encloses an internal ink reservoir extending between top and bottom ends thereof, an ink fill aperture extending through the housing near its top end, and a means for sealing the ink fill aperture. The cartridge further includes a bladder in the reservoir, an air port affixed to the top of the housing, and a spring means which biases the bladder toward a minimum volume state. According to the method, the cartridge is positioned with its top end above its bottom end, the ink fill aperture is unsealed, and the air port is sealed. The bladder is inflated to establish an internal volume in a predetermined range. Ink is then injected into the reservoir through the ink fill aperture. The ink fill aperture is then sealed, and the air port unsealed.

Abstract: A kit for opening and sealing a cartridge having an interior ink reservoir coupled to an access port extending from a reference surface comprises a rigid plunger, a plate and a rigid spherical plug. The plate has one or more regions of varying thickness and a bottom surface which is complementary to the reference surface on the cartridge. The bottom surface of the plate may be matched to the reference surface of the cartridge in two distinct orientations such that a sealed access port may be opened, refilled and sealed with a rigid spherical plug by extension of the plunger through the plate in each orientation to a depth determined by the length of the plunger, the thickness of the plate in each orientation, the depth of the access port in the cartridge, and the diameter of the spherical plug.

Abstract: Disclosed are ionographic imaging apparatuses and processes. One apparatus comprises an imaging means, means for applying to the imaging means a liquid material capable of forming a dielectric peel layer adhering to the imaging means, ionographic writing means for generating a latent image on the peel layer, means for developing the latent image on the peel layer, and means for simultaneously transferring the peel layer bearing the developed image from the imaging means to a substrate and affixing the peel layer bearing the developed image to the substrate.

Abstract: Disclosed is a process for forming images which comprises (a) incorporating into a thermal transfer printing apparatus a multi-use thermal transfer element comprising a substrate upon which is situated a porous sponge layer filled with ink; (b) applying heat imagewise to a portion of the substrate to heat the ink contained in the porous sponge layer, thereby enabling transfer of the ink in imagewise fashion from the porous sponge layer to a receiver sheet in contact with the porous sponge layer; (c) thereafter separating the receiver sheet of step (b) from the transfer element, (d) subsequently contacting the porous layer situated on the portion of the substrate heated in step (b) with a receiver sheet; and (e) thereafter applying heat imagewise to the portion of the substrate previously heated in step (b) to heat the ink contained in the porous sponge layer, thereby enabling transfer of the ink in imagewise fashion from the porous sponge layer to the receiver sheet of step (d).

Abstract: Disclosed is a thermal transfer printing element which comprises a substrate upon which is situated an ink composition comprising a liquid crystalline material and a colorant. Diluent materials can also be contained in the ink. Also disclosed is a process for forming images with a thermal transfer printing apparatus which comprises incorporating into a thermal transfer printing apparatus a thermal transfer element which comprises a substrate upon which is situated an ink composition comprising a liquid crystalline material and a colorant and applying heat imagewise to the substrate to transfer ink imagewise from the substrate to a receiver sheet.

Abstract: Disclosed is a thermal transfer printing process which comprises incorporating into a thermal transfer printing apparatus with a thermal printhead a transfer element comprising a substrate upon which is contained an ink, contacting the transfer element with a receiver sheet, applying heat imagewise from the printhead to the transfer element, and applying a field between the transfer element and the receiver sheet to enhance imagewise transfer of the ink from the transfer element to the receiver sheet. The applied field may be either electric or magnetic in nature.

Abstract: Disclosed is an ink coating composition for impact printing ribbons comprised of a sponge with an ink composition dispersed therein, which ink is comprised of pigment particles and a dimer acid.

Abstract: An impact mechanism for an improved serial impact printer for delivering a printing force to drive a character element against a platen by means of a print tip movable toward and away from the platen. The print tip is supported upon a carriage mounted upon the printer for reciprocating movement in a path substantially parallel to the axis of the platen. The impact mechanism includes a bail bar extending substantially across the printer and mounted for rocking movement toward and away from the platen, its axis of rocking being substantially parallel to the axis of the platen. A prime mover is connected to the bail bar for imparting controlled rocking movement thereto. The print tip and the bail bar are interconnected so as to move the print tip toward and away from the platen as the bail bar is rocked.

Abstract: A serial impact printer including a novel hammer mechanism for applying a printing force against a character element to drive it in sequence against a marking medium, a mark receiving support, such as a sheet of paper, and the print line on a platen. The hammer mechanism delivers its impact force against a character element along a line forming an angle with a line normal to the surface of the platen at the point of contact of the character element with the platen. This arrangement enhances the ink release of single strike ribbons and multi-part carbon forms. By urging the hammer mechanism against the character element for an extended dwell time of at least 1 millisecond, which is substantially greater than that in conventional printers, the ink release of multi-strike ribbons, fabric ribbons and correctable ribbonsd may also be enhanced. By incorporating both the oblique impact and the extended dwell, the ink release characteristics of all conventional ribbons and multi-part forms will be enhanced.

Abstract: An impacting element for an impact printer having a platen, selectable character elements and means for driving the impacting element to impart a printing force to a selected character element, to drive it against said platen for a contact period, the impacting element including a sensor thereon for generating a signal indicative of the initiation of the contact period.

Abstract: A printwheel, for use in a serial printer, in which the spokes pass in contact with a printwheel alignment member, which contact is a noise generation and wear inducing source. The printwheel is designed to include a noise and wear reducing element. The printwheel spokes terminate in character pads bearing type faces on one side thereof and are hammered on their opposite side. A wiping element is secured to the printwheel hub and lies adjacent to the spokes on the hammered side. The wiping element includes a ring of continuous, low mass, flexible material, having a wear resistant surface. The ring is located immediately radially inwardly of the character pads.

Abstract: A print wheel for use in a serial printing system wherein print heads are provided with alignment surfaces corresponding to alignment surfaces on the print hammer. A beam retarder is utilized to assure that the alignment surfaces are firmly mated.

Abstract: A print hammer assembly is disclosed comprising a support structure having a plunger at a first location thereon, and means for movably mounting the support structure with its plunger adjacent an electromagnetic actuator capable of being selectively energized such that, when the actuator is energized, the resultant magnetic field acting upon the plunger will cause the plunger and thus the support structure to travel along predefined paths and predetermined speeds. A hammer element is coupled to the support structure at a second location thereon, and means coupled to the hammer element causes the hammer element to impact an adjacent platen or interposed print element against an adjacent platen more than once during travel of the pole piece along its predefined path. The means for causing includes means for altering the location of maximum impact force of the hammer element following initial impact thereof against the platen or the interposed print element against the platen.

Abstract: A novel method for preparing a stencil master, a novel stencil and a method for printing therefrom are provided. The method for preparing the stencil comprises coating a suitable screen with a curable silicone containing a curing catalyst, depositing a particulate image pattern on said coated screen with a material which selectively inactivates said curing catalyst below said image pattern, curing the resultant nonimaged silicone to an elastomeric ink releasable condition and removing the particles from said particulate image pattern and the uncured silicone below said pattern to provide perforations in imagewise configuration. The method for printing comprises the additional steps of contacting the resultant screen with an image receiving member and passing ink through said perforations to thereby form an inked image on said receiving member.

Abstract: A process for preparing a waterless lithographic printing master is provided. A suitable substrate, which is preferably ink accepting is first coated with a curable silicone which is curable at low or elevated temperature and a second different curable silicone deposited on said first silicone which can be preferentially cured at a lower temperature without curing the first silicone and which second silicone contains, in addition to its own catalyst, an amount of high temperature curing catalyst sufficient to cure the underlying silicone. The surface silicone is then preferentially cured at least on its surface to render it nontacky, but not the underlying silicone.

Abstract: A print element for an impact printer comprising a metal alloy insert member having a plurality of beams extending radially outward from a center section having an opening in the center thereof and a plurality of apertures spaced around the center opening and positioned between the center opening and the beams. Molded to the ends of the beams are character slugs having an impact surface engageable by hammer means, a print section having a print surface shaped in the form of a character and a capture section for coupling to the end of a beam whereby the energy imparted to the slug by a print hammer is substantially reflected in stresses in the print section of the slug rather than the capture section. A plastic hub is fixedly coupled to the insert member by a plurality of projections, each of which extends through a respective one of the apertures in the insert member and coacts therewith.