Abstract: A structural joint assembly for a vehicle is provided with a first thermoplastic composite member having a protrusion containing fibrous material. A reinforcement member is provided with a receptacle for mating engagement with the protrusion. A second thermoplastic member is mounted to the first thermoplastic member over the protrusion such that the reinforcement member is provided between the first thermoplastic member and the second thermoplastic member but not adhesively bonded or overmolded therebetween. A method of manufacturing a structural joint assembly and a structural joint assembly manufactured by a method are disclosed. The methods include molding a first thermoplastic member with a protrusion with fibrous material and a second thermoplastic member. A reinforcement member has a receptacle and is mounted to the first thermoplastic member. The receptacle is retained by the protrusion without adhesive bonding or overmolding. The second thermoplastic member is joined to the first thermoplastic member.

Abstract: A panoramic vehicle roof module assembly is provided with front and rear cross members. A pair of extruded side rails are each mounted to the cross members. Each side rail has a front integrated roof track, a rear integrated roof track and an integrated sun shade track, each track formed therein along its length. A roof panel is supported by one of the integrated roof tracks of the side rails to interface with the front cross members. An intermediate cross member is mounted to the side rails and is interfaced with the roof panel. A second panel is provided mounted to the side rails to interface with the rear cross member and the intermediate cross member. The side rails each include an integrated support flange to mount the assembly to a vehicle. A method of manufacturing a panoramic vehicle roof module assembly is provided.

Abstract: A structural joint assembly for a vehicle is provided with a first thermoplastic composite member having a protrusion containing fibrous material. A reinforcement member is provided with a receptacle for mating engagement with the protrusion. A second thermoplastic member is mounted to the first thermoplastic member over the protrusion such that the reinforcement member is provided between the first thermoplastic member and the second thermoplastic member but not adhesively bonded or overmolded therebetween. A method of manufacturing a structural joint assembly and a structural joint assembly manufactured by a method are disclosed. The methods include molding a first thermoplastic member with a protrusion with fibrous material and a second thermoplastic member. A reinforcement member has a receptacle and is mounted to the first thermoplastic member. The receptacle is retained by the protrusion without adhesive bonding or overmolding. The second thermoplastic member is joined to the first thermoplastic member.

Abstract: A vehicle glazing panel assembly has a polycarbonate panel supported by a vehicle body, and has a plurality of peripheral regions. A reinforcement member is mounted to the polycarbonate panel proximate at least one of the plurality of peripheral regions to stiffen the polycarbonate panel. A method of manufacturing a vehicle glazing panel assembly by thermoforming a polycarbonate panel. A reinforcement member is injection molded. The reinforcement member is joined to the polycarbonate panel to stiffen the polycarbonate panel. A vehicle glazing panel assembly is manufactured by a method of thermoforming. A reinforcement member is formed and joined to the polycarbonate panel to stiffen the polycarbonate panel.

Abstract: A panoramic vehicle roof assembly is provided with a first cross member and a second cross member. Each of the first and second cross members is adapted to be mounted to a vehicle body at spaced apart locations. A first extruded side rail and a second extruded side rail are respectively mounted to one of the first and second cross members at spaced apart locations. Each first and second side rail has a drive integrated roof track and an idler integrated roof track. At least one roof panel is supported by at least one of the integrated roof tracks of the side rails. A method of manufacturing a panoramic vehicle roof module assembly is provided.

Abstract: A vehicle glazing panel assembly has a polycarbonate panel supported by a vehicle body, and has a plurality of peripheral regions. A reinforcement member is mounted to the polycarbonate panel proximate at least one of the plurality of peripheral regions to stiffen the polycarbonate panel. A method of manufacturing a vehicle glazing panel assembly by thermoforming a polycarbonate panel. A reinforcement member is injection molded. The reinforcement member is joined to the polycarbonate panel to stiffen the polycarbonate panel. A vehicle glazing panel assembly is manufactured by a method of thermoforming. A reinforcement member is formed and joined to the polycarbonate panel to stiffen the polycarbonate panel.

Abstract: A vehicle glazing panel assembly has a polycarbonate panel supported by a vehicle body, and has a plurality of peripheral regions. A reinforcement member is mounted to the polycarbonate panel proximate at least one of the plurality of peripheral regions to stiffen the polycarbonate panel. A method of manufacturing a vehicle glazing panel assembly thermoforms a polycarbonate panel. A reinforcement member is injection molded. The reinforcement member is joined to the polycarbonate panel to stiffen the polycarbonate panel. A vehicle glazing panel assembly is manufactured by a method of thermoforming. A reinforcement member is formed and joined to the polycarbonate panel to stiffen the polycarbonate panel.

Abstract: A vehicle glazing panel assembly is provided with a polycarbonate panel adapted to be supported by a vehicle body and having a plurality of peripheral regions. A reinforcement member is mounted to the polycarbonate panel proximate at least one of the plurality of peripheral regions to stiffen the polycarbonate panel. A method of manufacturing a vehicle glazing panel assembly is provided with thermoforming a polycarbonate panel. A reinforcement member is injection molded. The reinforcement member is joined to the polycarbonate panel to stiffen the polycarbonate panel. A vehicle glazing panel assembly manufactured by a method is provided. A polycarbonate panel is thermoformed. A reinforcement member is formed and joined to the polycarbonate panel to stiffen the polycarbonate panel.

Abstract: A structural joint assembly for a vehicle is provided with a first thermoplastic composite member having a protrusion containing fibrous material. A reinforcement member is provided with a receptacle for mating engagement with the protrusion. A second thermoplastic member is mounted to the first thermoplastic member over the protrusion such that the reinforcement member is provided between the first thermoplastic member and the second thermoplastic member but not adhesively bonded or overmolded therebetween. A method of manufacturing a structural joint assembly and a structural joint assembly manufactured by a method are disclosed. The methods include molding a first thermoplastic member with a protrusion with fibrous material and a second thermoplastic member. A reinforcement member has a receptacle and is mounted to the first thermoplastic member. The receptacle is retained by the protrusion without adhesive bonding or overmolding. The second thermoplastic member is joined to the first thermoplastic member.

Abstract: A panoramic vehicle roof module assembly is provided with front and rear cross members. A pair of extruded side rails are each mounted to the cross members. Each side rail has a front integrated roof track, a rear integrated roof track and an integrated sun shade track, each track formed therein along its length. A roof panel is supported by one of the integrated roof tracks of the side rails to interface with the front cross members. An intermediate cross member is mounted to the side rails and is interfaced with the roof panel. A second panel is provided mounted to the side rails to interface with the rear cross member and the intermediate cross member. The side rails each include an integrated support flange to mount the assembly to a vehicle. A method of manufacturing a panoramic vehicle roof module assembly is provided.

Abstract: A panoramic vehicle roof assembly is provided with a first cross member and a second cross member. Each of the first and second cross members is adapted to be mounted to a vehicle body at spaced apart locations. A first extruded side rail and a second extruded side rail are respectively mounted to one of the first and second cross members at spaced apart locations. Each first and second side rail has a drive integrated roof track and an idler integrated roof track. At least one roof panel is supported by at least one of the integrated roof tracks of the side rails. A method of manufacturing a panoramic vehicle roof module assembly is provided.