Abstract: A multi-level gas inflator for an air bag or other safety device, comprising an elongated pressure vessel having a primary gas generant portion with a first open end and a secondary portion with a second open end. The primary gas generant portion has a primary ignition device and primary gas generating energetics disposed therein. The primary ignition device is mounted on and closes the pressure vessel at the first open end thereof. The secondary portion may have a secondary ignition device and secondary gas generating energetics disposed therein. The secondary ignition device may be mounted on the pressure vessel at the second open end thereof. A suitable gas under a predetermined pressure is present in the primary and secondary portions. One or more separate dividers or divider walls are disposed within the midportion of the pressure vessel to separate the primary and secondary portions.

Abstract: A gas generator comprising a pressure vessel containing a gas under a first predetermined pressure. An initiator housing closes one end of the pressure vessel and has an opening at the inner end thereof that is closed by an initiator rupture disk constructed to rupture at a second predetermined pressure in the initiator housing greater than the first predetermined pressure. A micro-gas generator or initiator is disposed within the initiator housing. A manifold closes the other end of the pressure vessel and has an opening at the inner end thereof closed by a manifold rupture disk constructed to rupture at a third predetermined pressure greater than the first predetermined pressure.

Abstract: A variable output inflator (20) for use in inflating an air bag or air cushion comprising: a pressure vessel (22) comprising a thin walled toroidal pressure vessel portion (23) and a cylindrical pressure vessel portion (60) circumscribed by, in physical contact and in fluid communication with the toroidal pressure vessel portion, the cylindrical pressure vessel portion including a rupturable disk (74) and at least one exit port (78) communicable with an air bag; a pyrotechnic member (200a,b) for heating stored inflation gas within the pressure vessel to a pressure level to rupture the rupturable disk, allowing heated inflation gas to exit and fill an adjacently attached air bag.

Abstract: A hybrid inflator (20) comprising: a pressure vessel (22) including a central member (24) closed at ends by a first (28) and a second closure member (30), one of the closure members including a passage means (70) for introducing pressurized inflation gas into the pressure vessel and the other of the closure members including a breakable disk (34) in communication with at least one exit port (40); a pyrotechnic container (80), within the pressure vessel, secured at one end to one of the closure members (28) and including a plurality of vent openings (90) thereabout, a first quantity of pyrotechnic material (100), located within the pyrotechnic container for providing, at a first controlled gas generation rate, the primary source of heating the inflation gas in the pressure vessel, a second quantity of pyrotechnic material (102) located at least partially within the first quantity of pyrotechnic material characterized by a gas generation rate greater than that of the gas generation rate of the first quantity of