Patents by Inventor Richard I. Masel

Richard I. Masel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9580824
    Abstract: An ion conducting polymeric composition mixture comprises a copolymer of styrene and vinylbenzyl-Rs. Rs is selected from the group consisting of imidazoliums, pyridiniums, pyrazoliums, pyrrolidiniums, pyrroliums, pyrimidiums, piperidiniums, indoliums, and triaziniums. The composition contains 10%-90% by weight of vinylbenzyl-Rs. The composition can further comprise a polyolefin comprising substituted polyolefins, a polymer comprising cyclic amine groups, a polymer comprising at least one of a phenylene group and a phenyl group, a polyamide, and/or the reaction product of a constituent having two carbon-carbon double bonds. The composition can be in the form of a membrane. In a preferred embodiment, the membrane is a Helper Membrane that increases the faradaic efficiency of an electrochemical cell into which the membrane is incorporated, and also allows product formation at lower voltages than in cells without the Helper Membrane.
    Type: Grant
    Filed: April 4, 2016
    Date of Patent: February 28, 2017
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Qingmei Chen, Zengcai Liu, Robert Kutz
  • Patent number: 9566574
    Abstract: Catalysts that include at least one catalytically active element and one helper catalyst can be used to increase the rate or lower the overpotential of chemical reactions. The helper catalyst can simultaneously act as a director molecule, suppressing undesired reactions and thus increasing selectivity toward the desired reaction. These catalysts can be useful for a variety of chemical reactions including, in particular, the electrochemical conversion of CO2 or formic acid. The catalysts can also suppress H2 evolution, permitting electrochemical cell operation at potentials below RHE. Chemical processes and devices using the catalysts are also disclosed, including processes to produce CO, OH?, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, O2, H2, (COOH)2, or (COO?)2, and a specific device, namely, a CO2 sensor.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: February 14, 2017
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Brian A. Rosen
  • Publication number: 20170037522
    Abstract: An electrochemical device converts carbon dioxide to a formic acid reaction product. The device includes an anode and a cathode, each comprising a quantity of catalyst. The anode and cathode each have reactant introduced thereto. Two membranes, a cation exchange polymer electrolyte membrane and an anion exchange polymer electrolyte membrane, are interposed between the anode and the cathode, forming a central flow compartment where a carbon dioxide reduction product, such as formic acid, can be recovered. At least a portion of the cathode catalyst is directly exposed to gaseous carbon dioxide during electrolysis. The average current density at the membrane is at least 20 mA/cm2, measured as the area of the cathode gas diffusion layer that is covered by catalyst, and formate ion selectivity is at least 50% at a cell potential difference of 3.0 V.
    Type: Application
    Filed: September 8, 2016
    Publication date: February 9, 2017
    Inventors: Jerry J. Kaczur, Hongzhou Yang, Syed Dawar Sajjad, Richard I. Masel
  • Patent number: 9555367
    Abstract: An electrocatalytic process for carbon dioxide conversion includes combining a Catalytically Active Element and Helper Catalyst in the presence of carbon dioxide, allowing a reaction to proceed to produce a reaction product, and applying electrical energy to said reaction to achieve electrochemical conversion of said reactant to said reaction product. The Catalytically Active Element can be a metal in the form of supported or unsupported particles or flakes with an average size between 0.6 nm and 100 nm. the reaction products comprise at least one of CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, (COO?)2, and CF3COOH.
    Type: Grant
    Filed: April 10, 2015
    Date of Patent: January 31, 2017
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Amin Salehi-Khojin
  • Publication number: 20170022618
    Abstract: Electrochemical devices comprising electrocatalyst mixtures include at least one Catalytically Active Element and, as a separate constituent, one Helper Catalyst. The electrocatalysts can be used to increase the rate, modify the selectivity or lower the overpotential of chemical reactions. These electrocatalysts are useful for a variety of chemical reactions including, in particular, the electrochemical conversion of CO2. Chemical processes employing these catalysts produce CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, or (COO?)2. Devices using the electrocatalysts include, for example, a CO2 sensor and a CO2 electrolyzer.
    Type: Application
    Filed: August 2, 2016
    Publication date: January 26, 2017
    Inventors: Richard I. Masel, Zengcai Liu, Brian Rosen
  • Publication number: 20160369415
    Abstract: A catalyst layer for an electrochemical device comprises a catalytically active element and an ion conducting polymer. The ion conducting polymer comprises positively charged cyclic amine groups. The ion conducting polymer comprises at least one of an imidazolium, a pyridinium, a pyrazolium, a pyrrolidinium, a pyrrolium, a pyrimidium, a piperidinium, an indolium, a triazinium, and polymers thereof. The catalytically active element comprises at least one of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce and Nd. In an electrolyzer comprising the present catalyst layer, the feed to the electrolyzer comprises at least one of CO2 and H2O.
    Type: Application
    Filed: May 18, 2016
    Publication date: December 22, 2016
    Inventors: Richard I. Masel, Zengcai Liu, Robert Kutz, Syed Dawar Sajjad
  • Publication number: 20160327508
    Abstract: Electrochemical sensors measure an amount or concentration of CO2, typically using catalysts that include at least one Catalytically Active Element and one Helper Catalyst. The catalysts can be used to increase the rate, modify the selectivity or lower the overpotential of chemical reactions. These catalysts are useful for a variety of chemical reactions including electrochemical conversion of CO2. Chemical processes and devices employing the catalysts are also disclosed, including processes that produce CO, OH?, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, O2, H2, (COOH)2, and (COO?)2.
    Type: Application
    Filed: May 6, 2016
    Publication date: November 10, 2016
    Inventors: Richard I. Masel, Brian Rosen
  • Patent number: 9481939
    Abstract: An electrochemical device converts carbon dioxide to a reaction product. The device includes an anode and a cathode, each comprising a quantity of catalyst. The anode and cathode each has reactant introduced thereto. A polymer electrolyte membrane is interposed between the anode and the cathode. At least a portion of the cathode catalyst is directly exposed to gaseous carbon dioxide during electrolysis. The average current density at the membrane is at least 20 mA/cm2, measured as the area of the cathode gas diffusion layer that is covered by catalyst, and CO selectivity is at least 50% at a cell potential of 3.0 V. In some embodiments, the polymer electrolyte membrane comprises a polymer in which a constituent monomer is (p-vinylbenzyl)-R, where R is selected from the group consisting of imidazoliums, pyridiniums and phosphoniums. In some embodiments, the polymer electrolyte membrane is a Helper Membrane comprising a polymer containing an imidazolium ligand, a pyridinium ligand, or a phosphonium ligand.
    Type: Grant
    Filed: May 5, 2015
    Date of Patent: November 1, 2016
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Qingmei Chen, Zengcai Liu, Robert Kutz
  • Patent number: 9464359
    Abstract: Electrochemical devices comprising electrocatalyst mixtures include at least one Catalytically Active Element and, as a separate constituent, one Helper Catalyst. The electrocatalysts can be used to increase the rate, modify the selectivity or lower the overpotential of chemical reactions. These electrocatalysts are useful for a variety of chemical reactions including, in particular, the electrochemical conversion of CO2. Chemical processes employing these catalysts produce CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, or (COO?)2. Devices using the electrocatalysts include, for example, a CO2 sensor.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: October 11, 2016
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I Masel, Brian A. Rosen
  • Publication number: 20160251766
    Abstract: An ion conducting polymeric composition mixture comprises a copolymer of styrene and vinylbenzyl-Rs. Rs is selected from the group consisting of imidazoliums, pyridiniums, pyrazoliums, pyrrolidiniums, pyrroliums, pyrimidiums, piperidiniums, indoliums, and triaziniums. The composition contains 10%-90% by weight of vinylbenzyl-Rs. The composition can further comprise a polyolefin comprising substituted polyolefins, a polymer comprising cyclic amine groups, a polymer comprising at least one of a phenylene group and a phenyl group, a polyamide, and/or the reaction product of a constituent having two carbon-carbon double bonds. The composition can be in the form of a membrane. In a preferred embodiment, the membrane is a Helper Membrane that increases the faradaic efficiency of an electrochemical cell into which the membrane is incorporated, and also allows product formation at lower voltages than in cells without the Helper Membrane.
    Type: Application
    Filed: April 4, 2016
    Publication date: September 1, 2016
    Inventors: Richard I. Masel, Qingmei Chen, Zengcai Liu, Robert Kutz
  • Publication number: 20160207866
    Abstract: A process for the production of organic acids having at least three carbon atoms comprises the steps of forming an amount of carbon monoxide and reacting the amount of carbon monoxide with an amount of an unsaturated hydrocarbon. The reaction is preferably carried out in the presence of a supported palladium catalyst, a strong acid, and a phosphine. In some embodiments, the unsaturated hydrocarbon is one of acetylene and methylacetylene, and the organic acid is one of acrylic acid and methyl acrylic acid. The reacting step is preferably performed with carbon monoxide produced from carbon dioxide.
    Type: Application
    Filed: November 20, 2015
    Publication date: July 21, 2016
    Inventors: Richard I. Masel, Zheng Richard Ni, Qingmei Chen, Brian A. Rosen
  • Publication number: 20160107154
    Abstract: An ion conducting polymeric composition mixture comprises a copolymer of styrene and vinylbenzyl-Rs. Rs is selected from the group consisting of imidazoliums and pyridiniums. The composition contains 10%-90% by weight of vinylbenzyl-Rs. The composition can further comprise a polyolefin comprising substituted polyolefins, a polymer comprising cyclic amine groups, a polymer comprising at least one of a phenylene group and a phenyl group, a polyamide, and/or the reaction product of a constituent having two carbon-carbon double bonds. The composition can be in the form of a membrane. In a preferred embodiment, the membrane is a Helper Membrane that increases the faradaic efficiency of an electrochemical cell into which the membrane is incorporated, and also allows product formation at lower voltages than in cells without the Helper Membrane.
    Type: Application
    Filed: May 5, 2015
    Publication date: April 21, 2016
    Inventors: Richard I. Masel, Qingmei Chen, Zengcai Liu, Robert Kutz
  • Publication number: 20160108530
    Abstract: An electrochemical device converts carbon dioxide to a reaction product. The device includes an anode and a cathode, each comprising a quantity of catalyst. The anode and cathode each has reactant introduced thereto. A polymer electrolyte membrane is interposed between the anode and the cathode. At least a portion of the cathode catalyst is directly exposed to gaseous carbon dioxide during electrolysis. The average current density at the membrane is at least 20 mA/cm2, measured as the area of the cathode gas diffusion layer that is covered by catalyst, and CO selectivity is at least 50% at a cell potential of 3.0 V. In some embodiments, the polymer electrolyte membrane comprises a polymer in which a constituent monomer is (p-vinylbenzyl)-R, where R is selected from the group consisting of imidazoliums, pyridiniums and phosphoniums. In some embodiments, the polymer electrolyte membrane is a Helper Membrane comprising a polymer containing an imidazolium ligand, a pyridinium ligand, or a phosphonium ligand.
    Type: Application
    Filed: May 5, 2015
    Publication date: April 21, 2016
    Inventors: Richard I. Masel, Qingmei Chen, Zengcai Liu, Robert Kutz
  • Publication number: 20150376802
    Abstract: Electrochemical devices comprising electrocatalyst mixtures include at least one Catalytically Active Element and, as a separate constituent, one Helper Catalyst. The electrocatalysts can be used to increase the rate, modify the selectivity or lower the overpotential of chemical reactions. These electrocatalysts are useful for a variety of chemical reactions including, in particular, the electrochemical conversion of CO2. Chemical processes employing these catalysts produce CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, or (COO?)2. Devices using the electrocatalysts include, for example, a CO2 sensor.
    Type: Application
    Filed: January 7, 2015
    Publication date: December 31, 2015
    Inventors: Richard I. Masel, Brian A. Rosen
  • Patent number: 9193593
    Abstract: An environmentally beneficial process for the production of fuels and chemicals employs carbon dioxide from a natural source or from an artificial chemical source that would otherwise be discharged into the environment. The carbon dioxide is converted to formic acid and the formic acid is then non-biologically converted to fuels and/or chemicals without the intermediate process of hydrogenating the formic acid to methanol or reacting the formic acid with ammonia to form formamide. In the present process, formic acid is converted to one of seven primary feedstocks: formaldehyde, acrylic acid, methane, ethylene, propylene, syngas, and C5-C7 carbohydrates. The formaldehyde, acrylic acid, methane, ethylene, propylene, syngas and/or short chain carbohydrates can either be used directly, or can be converted into a wealth of other products.
    Type: Grant
    Filed: February 24, 2013
    Date of Patent: November 24, 2015
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Zheng Richard Ni, Qingmei Chen, Brian A. Rosen
  • Patent number: 9181625
    Abstract: Electrochemical devices for converting carbon dioxide to useful reaction products include a solid or a liquid with a specific pH and/or water content. Chemical processes using the devices are also disclosed, including processes to produce CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, (COO?)2, acrylic acid, diphenyl carbonate, other carbonates, other organic acids and synthetic fuels. The electrochemical device can be a CO2 sensor.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: November 10, 2015
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Brian A. Rosen, Wei Zhu
  • Publication number: 20150209722
    Abstract: An electrocatalytic process for carbon dioxide conversion includes combining a Catalytically Active Element and Helper Catalyst in the presence of carbon dioxide, allowing a reaction to proceed to produce a reaction product, and applying electrical energy to said reaction to achieve electrochemical conversion of said reactant to said reaction product. The Catalytically Active Element can be a metal in the form of supported or unsupported particles or flakes with an average size between 0.6 nm and 100 nm. the reaction products comprise at least one of CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, (COO?)2, and CF3COOH.
    Type: Application
    Filed: April 10, 2015
    Publication date: July 30, 2015
    Inventors: Richard I. Masel, Amin Salehi-Khojin
  • Publication number: 20150122640
    Abstract: An electrochemical device comprises an anode and a cathode. An electrocatalyst mixture is placed between said anode and cathode. The electrocatalyst mixture comprises at least one Catalytically Active Element and, separately, at least one Helper Catalyst comprising an organic molecule, an organic ion, or a mixture of organic molecules and organic ions. The electrocatalyst mixture electrochemically converts carbon dioxide to one or more carbonaceous reaction products via the reaction: CO2+2e?+2H+?carbonaceous reaction products, at overpotentials of 0.9 V or less.
    Type: Application
    Filed: January 8, 2015
    Publication date: May 7, 2015
    Inventors: Richard I. Masel, Brian A. Rosen
  • Patent number: 9012345
    Abstract: Electrocatalysts for carbon dioxide conversion include at least one catalytically active element with a particle size above 0.6 nm. The electrocatalysts can also include a Helper Catalyst. The catalysts can be used to increase the rate, modify the selectivity or lower the overpotential of electrochemical conversion of CO2. Chemical processes and devices using the catalysts also include processes to produce CO, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, (COOH)2, or (COO?)2, and a specific device, namely, a CO2 sensor.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: April 21, 2015
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Amin Salehi-Khojin
  • Patent number: 8956990
    Abstract: Catalyst mixtures include at least one Catalytically Active Element and, as a separate constituent, one Helper Catalyst. The catalysts can be used to increase the rate, modify the selectivity or lower the overpotential of chemical reactions. These catalysts are useful for a variety of chemical reactions including, in particular, the electrochemical conversion of CO2. Chemical processes employing these catalysts produce CO, OH?, HCO?, H2CO, (HCO2)?, H2CO2, CH3OH, CH4, C2H4, CH3CH2OH, CH3COO?, CH3COOH, C2H6, O2, H2, (COOH)2, or (COO?)2. Devices using the catalysts include, for example, a CO2 sensor.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: February 17, 2015
    Assignee: Dioxide Materials, Inc.
    Inventors: Richard I. Masel, Brian Rosen