Patents by Inventor Richard J. Foukes

Richard J. Foukes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8708202
    Abstract: Systems for delivering coating compositions are disclosed. The system may include a support base for supporting a container of a coating composition and a pressure canister movable in relation to the support base from an open position to a closed position in which the pressure canister surrounds the coating composition container and forms a seal with the support base. The system may include a pressure canister that is movable from a delivery position in which the canister is pressurized to a cleaning position in which the canister may be cleaned by a cleaning fixture. The pressure canisters are useful in automated systems for delivering various types of coating formulations.
    Type: Grant
    Filed: May 10, 2011
    Date of Patent: April 29, 2014
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Walter James Robertson, Melanie Sue Campbell, John Ritnell Oster, Jr., Joseph S. Szul, Jr., Richard J. Foukes
  • Patent number: 8709141
    Abstract: Disclosed are heat releasable multi-component composite coatings. These coatings include an under coating and an over coating deposited over at least a portion of the under coating. The under coating is deposited from a coating composition that includes a film-forming resin and thermally expandable capsules having an average diameter of 5 to 25 ?m. The over coating layer has a 60 degree gloss of no more than 60 gloss units.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: April 29, 2014
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Richard J. Foukes, Ken W. Niederst, Kevin P. Gallagher, Jackie L. Kulfan
  • Publication number: 20120285984
    Abstract: Systems for delivering coating compositions are disclosed. The system may include a support base for supporting a container of a coating composition and a pressure canister movable in relation to the support base from an open position to a closed position in which the pressure canister surrounds the coating composition container and forms a seal with the support base. The system may include a pressure canister that is movable from a delivery position in which the canister is pressurized to a cleaning position in which the canister may be cleaned by a cleaning fixture. The pressure canisters are useful in automated systems for delivering various types of coating formulations.
    Type: Application
    Filed: May 10, 2011
    Publication date: November 15, 2012
    Inventors: Walter James Robertson, Melanie Sue Campbell, John Ritnell Oster, JR., Joseph S. Szul, JR., Richard J. Foukes
  • Publication number: 20120160685
    Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.
    Type: Application
    Filed: January 31, 2012
    Publication date: June 28, 2012
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David M. Aiken, James P. Rowley, Leigh Ann Humbert
  • Patent number: 8152982
    Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: April 10, 2012
    Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David M. Aiken, James P. Rowley, Leigh Ann Humbert
  • Patent number: 7691484
    Abstract: Coating compositions are disclosed that include a film-forming resin, a colorant, a long chain alkyl group containing polymerizable ethylenically unsaturated compound, and a diluent. Also disclosed are substrates at least partially coated with such compositions, substrates at least partially coated with a multi-layer composite coating comprising at least one coating layer deposited from such compositions, and methods for improving the adhesion of a multi-layer composite coating system to a porous substrate.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: April 6, 2010
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Roy E. Dean, John M. Dudik, Shawn P. Duffy, Richard J. Foukes, Michael J. Ziegler
  • Publication number: 20090173633
    Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.
    Type: Application
    Filed: February 27, 2009
    Publication date: July 9, 2009
    Applicant: PPG Industries Ohio, Inc.
    Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David M. Aiken, James P. Rowley, Leigh Ann Humbert
  • Patent number: 7531074
    Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: May 12, 2009
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David A. Aiken, James P. Rowley, Leigh Ann Humbert
  • Publication number: 20080210120
    Abstract: Disclosed are heat releasable multi-component composite coatings. These coatings include an under coating and an over coating deposited over at least a portion of the under coating. The under coating is deposited from a coating composition that includes a film-forming resin and thermally expandable capsules having an average diameter of 5 to 25 ?m. The over coating layer has a 60 degree gloss of no more than 60 gloss units.
    Type: Application
    Filed: March 2, 2007
    Publication date: September 4, 2008
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventors: Richard J. Foukes, Ken W. Niederst, Kevin P. Gallagher, Jackie L. Kulfan
  • Publication number: 20080138594
    Abstract: Methods for providing a crack-free hard coat are disclosed. The methods include (i) depositing a primer layer having a coefficient of thermal expansion of 300 to 600 ?m/min·° C. measured at a temperature range below the glass transition temperature of the primer layer, wherein the primer layer has a film thickness of at least 1 micron and is formed from a thermoplastic acrylic composition, and (ii) depositing the hard coat over at least a portion of the primer layer, wherein the hard coat has a thickness of at least 2 ?m and is formed from a composition comprising an alkoxide.
    Type: Application
    Filed: December 7, 2006
    Publication date: June 12, 2008
    Inventors: Shan Cheng, Irina G. Schwendeman, Richard J. Foukes, Kevin P. Gallagher
  • Publication number: 20070256256
    Abstract: Coating compositions are disclosed that include a film-forming resin, a colorant, a long chain alkyl group containing polymerizable ethylenically unsaturated compound, and a diluent. Also disclosed are substrates at least partially coated with such compositions, substrates at least partially coated with a multi-layer composite coating comprising at least one coating layer deposited from such compositions, and methods for improving the adhesion of a multi-layer composite coating system to a porous substrate.
    Type: Application
    Filed: April 20, 2007
    Publication date: November 8, 2007
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventors: Roy E. Dean, John M. Dudik, Shawn P. Duffy, Richard J. Foukes, Michael J. Ziegler
  • Publication number: 20040159555
    Abstract: A process for forming a multilayer composite coating on a substrate is provided. The process includes forming an electrodeposition coating layer on the substrate by electrodeposition of a curable electrodepositable coating composition over at least a portion of the substrate. Optionally, the coated substrate is heated to a temperature and for a time sufficient to cure the electrodeposition coating layer. A basecoating layer is formed on the electrodeposition coating layer by depositing an aqueous curable basecoating composition directly onto at least a portion of the electrodeposition coating layer. Optionally, the basecoating layer is dehydrated. A top coating layer is formed on the basecoating layer by depositing a curable top coating composition which is substantially pigment-free directly onto at least a portion of the basecoating layer. The top coating layer, the basecoating layer, and, optionally, the electrodeposition coating layer are cured simultaneously.
    Type: Application
    Filed: February 13, 2003
    Publication date: August 19, 2004
    Inventors: Sean Purdy, Dennis A. Simpson, Richard J. Foukes, David M. Aiken, James P. Rowley
  • Patent number: 5596043
    Abstract: The present invention is a powder coating composition including a resin mixture of polyurethane resin and acrylic resin and a crosslinking agent. The resulting resin has good flexibility and resistance to stone chipping.
    Type: Grant
    Filed: March 9, 1995
    Date of Patent: January 21, 1997
    Assignee: BASF Corporation
    Inventors: Paul J. Harris, Richard J. Foukes
  • Patent number: 5552487
    Abstract: The present invention relates to a thermoset powder coating composition and method of application. The coating includes a copolymer having a reactive functionality selected from the group consisting of epoxy, carboxy, and hydroxy functionalities and mixtures thereof, a suitable crosslinking agent capable of reaction with the reactive functionality on the copolymer, and an aliphatic or aromatic crystalline, hydroxyl containing compound having a melting point of between 30.degree. C. and 150.degree. C. and a flow control agent. The powder coating is a pigmented or clear coat powder composition applied over a primer layer.
    Type: Grant
    Filed: May 4, 1995
    Date of Patent: September 3, 1996
    Assignee: BASF Corporation
    Inventors: Peter D. Clark, Cynthia A. Stants, Richard J. Foukes
  • Patent number: 5536785
    Abstract: A thermosetting powder coating composition resistant to overspray incompatibility defects that comprises solid particulates of a uniform mixture of (a) a polyester resin having an average of two or more carboxyl groups, (b) a first crosslinker that is reactive toward the carboxyl groups of the polyester resin, (c) from 1% to 20% of a reactive acrylic copolymer having a weight average molecular weight of from 10,000 to 40,000, and (d) a second crosslinker that is reactive toward the reactive functionality of the acrylic copolymer is described.
    Type: Grant
    Filed: April 7, 1995
    Date of Patent: July 16, 1996
    Assignee: BASF Corporation
    Inventors: Richard J. Foukes, Cynthia A. Stants
  • Patent number: 5508349
    Abstract: The present invention relates to a thermoset powder coating composition and method of application. The coating includes a copolymer having a reactive functionality selected from the group consisting of epoxy, carboxy, and hydroxy functionalities and mixtures thereof, a suitable crosslinking agent capable of reaction with the reactive functionality on the copolymer, and an aliphatic or aromatic crystalline, hydroxyl containing compound having a melting point of between 30.degree. C. and 150.degree. C. and a flow control agent. The powder coating is a pigmented or clear coat powder composition applied over a primer layer.
    Type: Grant
    Filed: May 9, 1994
    Date of Patent: April 16, 1996
    Assignee: BASF Corporation
    Inventors: Peter D. Clark, Cynthia A. Stants, Richard J. Foukes
  • Patent number: 5498783
    Abstract: A thermosetting powder coating composition resistant to overspray incompatibility defects that comprises solid particulates of a uniform mixture of (a) a polyester resin having an average of two or more carboxyl groups, (b) a first crosslinker that is reactive toward the carboxyl groups of the polyester resin, (c) from 1% to 20% of a reactive acrylic copolymer having a weight average molecular weight of from 10,000 to 40,000, and (d) a second crosslinker that is reactive toward the reactive functionality of the acrylic copolymer is described.
    Type: Grant
    Filed: August 22, 1994
    Date of Patent: March 12, 1996
    Assignee: BASF Corporation
    Inventors: Richard J. Foukes, Cynthia A. Stants