Abstract: A single walled container for storing hot or cold foods or liquids having a layer of insulation comprised of void containing particles held together with a binder applied to the outer part of the sidewall. The insulation layer provides a controlled amount of insulation which is sufficient to prevent pain to the fingers yet it transmits sufficient heat to warn the user of the temperature of the container's contents. The binder may be any thermoplastic or thermoset resin, and other ingredients may be added to the binder to control viscosity, density, or color.

Abstract: A thermally insulated sleeve is adapted to fit over a cup. The sleeve has a sidewall having an inside surface and an outer surface. The sidewall is adapted to seal the sidewall upon itself and to form a seam. A thin thermally insulating coating having a controlled thickness is supported by the sidewall. The thin thermally insulating coating is comprised of a binder and void containing particles, ranging from 0.1 microns to 200 microns in size, adapted to being restricted by the binder. A heat-activated adhesive is supported by the inside surface of the sidewall. When the sleeve is heated the heat activated adhesive bonds the sleeve to the cup.

Abstract: A single walled container for storing hot or cold foods or liquids having a layer of insulation comprised of void containing particles held together with a binder applied to the outer part of the sidewall. The insulation layer provides a controlled amount of insulation which is sufficient to prevent pain to the fingers yet it transmits sufficient heat to warn the user of the temperature of the container's contents. The binder may be any thermoplastic or thermoset resin, and other ingredients may be added to the binder to control viscosity, density, or color.

Abstract: A method of insulating a substrate or a portion thereof by depositing a syntactic foam by a spraying, dipping or a variety of printing processes. The foam comprises void containing particles in expanded form, unexpanded form, or a mixture of these. The deposited foam is dried to remove solvents and cured to strengthen the binder which restrains the microspheres. Heating may also expand the unexpanded microspheres. A tie coat may be applied to promote adhesion between the substrate and the insulating syntactic foam. Multiple layers of the syntactic foam may be applied to increase the thickness of the resultant layer for providing a controlled amount of increased insulation.