Abstract: A multi-level output inflator for air bags or the like, comprising a center bulkhead, a primary gas generating unit connected at its inner end to one side of the bulkhead, and a secondary gas generating unit connected at its inner end to the opposite side of the bulkhead. The primary gas generating unit comprises a primary pressure vessel disposed adjacent to the bulkhead and in communication therewith, with an inert gas under pressure in the primary pressure vessel. The secondary gas generating unit comprises a secondary pressure vessel disposed adjacent to the bulkhead and in communication therewith, with an inert gas under pressure in the secondary pressure vessel. The bulkhead comprises a first opening therein in communication with the primary pressure vessel and a primary outlet port in communication with the first opening. A second opening is provided in the bulkhead with is in communication with the secondary pressure vessel and a secondary outlet port.

Abstract: A dual level inflator is provided for creating at least two different rates and levels of air bag inflation while optimizing cost effectiveness, size, safety and performance. The dual level inflator includes a unitized gas generator canister assembly including two canisters of gas generant material connected to a common base and positioned in a chamber formed in an inflator outer housing. The unitized assembly is easily transportable and mountable on the outer housing. Each canister of the unitized assembly includes apertures permitting direct communication between each canister cavity and the chamber of the outer housing. As a result, generant material positioned in each canister is directly exposed to the conditions in the outer housing chamber.

Abstract: A hybrid inflator (20) comprising: a pressure vessel (22) including a central member (24) closed at ends by a first (28) and a second closure member (30), one of the closure members including a passage means (70) for introducing pressurized inflation gas into the pressure vessel and the other of the closure members including a breakable disk (34) in communication with at least one exit port (40); a pyrotechnic container (80), within the pressure vessel, secured at one end to one of the closure members (28) and including a plurality of vent openings (90) thereabout, a first quantity of pyrotechnic material (100), located within the pyrotechnic container for providing, at a first controlled gas generation rate, the primary source of heating the inflation gas in the pressure vessel, a second quantity of pyrotechnic material (102) located at least partially within the first quantity of pyrotechnic material characterized by a gas generation rate greater than that of the gas generation rate of the first quantity of