Abstract: An energy absorbing device includes a plastically deformable metal strap for resisting the collapse of a steering column. The strap is initially deformable into one or more V-shaped wave formations by anvils to increase the energy required to advance the strap, thereby increasing the resistance to collapse of the steering column. One of the anvils may be removed to eliminate one of the wave formations and thereby reduce the amount of resistance to collapse of the steering column. Alternatively, the position of an anvil may be varied to vary the shape of a wave configuration from a deep V to a shallow V.

Abstract: A vehicle steering column has a rake adjustment mechanism which includes a rake bracket having a rake slot provided with rake slot teeth. A tooth lock is supported in the rake slot with teeth opposing the rake slot teeth. A rake bolt is rotatable to a first rotative position to move the tooth lock to a retracted position with the teeth of the tooth lock out of engagement with the rake slot teeth. The bolt is axially rotatable to a second rotative position permitting the tooth lock to be moved to a locking position by a spring in which the teeth of the tooth lock engage the rake slot teeth. The bolt, when in the second rotative position, is movable, in response to an application of an impact force on the steering column to collapse the steering column, into bearing engagement with the tooth lock to positively retain the tooth lock in the locking position. The steering column is also provided with a release mechanism having shear pins and an energy absorption mechanism.

Abstract: A vehicle steering column has a rake adjustment mechanism which includes a rake bracket having a rake slot provided with rake slot teeth. A tooth lock is supported in the rake slot with teeth opposing the rake slot teeth. A rake bolt is rotatable to a first rotative position to move the tooth lock to a retracted position with the teeth of the tooth lock out of engagement with the rake slot teeth. The bolt is axially rotatable to a second rotative position permitting the tooth lock to be moved to a locking position by a spring in which the teeth of the tooth lock engage the rake slot teeth. The bolt, when in the second rotative position, is movable, in response to an application of an impact force on the steering column to collapse the steering column, into bearing engagement with the tooth lock to positively retain the tooth lock in the locking position. The steering column is also provided with a release mechanism having shear pins and an energy absorption mechanism.

Abstract: An energy absorbing device for a collapsible steering column of a vehicle includes an M-shaped plastically deformable strap for imposing a resistance to collapse of the steering column when the steering column collapses in a vehicle collision. An anvil adjusts the resistance to collapse imposed on the steering column by the strap. A controller produces a signal of a magnitude indicative of an amount of resistance needed to be imposed on the steering column by the strap to better protect from injury a driver seated behind the steering column at the time of the collision. An actuator receives the signal and actuates the anvil to adjust the amount of resistance imposed by the strap in accordance with the magnitude of the signal.

Abstract: A vehicle steering column has a rake adjustment mechanism which includes a rake bracket having a rake slot provided with rake slot teeth. A tooth lock is supported in the rake slot with teeth opposing the rake slot teeth. A rake bolt is rotatable to a first rotative position to move the tooth lock to a retracted position with the teeth of the tooth lock out of engagement with the rake slot teeth. The bolt is axially rotatable to a second rotative position permitting the tooth lock to be moved to a locking position by a spring in which the teeth of the tooth lock engage the rake slot teeth. The bolt, when in the second rotative position, is movable, in response to an application of an impact force on the steering column to collapse the steering column, into bearing engagement with the tooth lock to positively retain the tooth lock in the locking position. The steering column is also provided with a release mechanism having shear pins and an energy absorption mechanism.

Abstract: A system for steering the wheels of a vehicle. The system includes a steering gear provided with a steering rack reciprocable in a power cylinder. A steering shaft has a pinion meshing with the steering rack. A hydraulic fluid system assists the reciprocation of the steering rack. The hydraulic fluid system includes a power piston reciprocable in the power cylinder. A control valve directs hydraulic fluid from a pump to the power cylinder at one side or the other of the piston, depending on the direction of rotation of the steering shaft. A lock valve is operable when closed to lock the rack against reciprocation to prevent steering of the wheels by preventing fluid flow in the hydraulic fluid system. The lock valve is controlled by a solenoid-operated electronic controller.

Abstract: The lower bracket assembly for a vehicle steering column includes a lower column support bracket with a central passage. A lower bearing adapter slides into the central passage from the rear. A pair of energy absorption straps engage the column support bracket and the lower bearing adapter and resist further forward movement of the lower bearing adapter. During a collision, the energy absorption straps absorb energy while permitting the lower bearing adapter to move forward and out of the central passage through the column support bracket.

Abstract: The steering column tilt assembly has a tilt housing that is pivotally attached to a fixed housing. A fixed shoe is attached to the fixed housing. A pivoted shoe is pivotally attached to the tilt housing. A shoe release lever has a wedge surface that holds the pivoted shoe in engagement with a fixed shoe when in a locked position. The shoe release lever has two trunions that are received in bores in the tilt housing. A release lever slot between the bores receive the pivot end shank portion. An open quadrant of the lower bore portion permits the shank portion to be moved into the slot. A spring urges the shoe release lever toward the locked position.

Abstract: A system for steering the wheels of a vehicle. The system includes a steering gear provided with a steering rack reciprocable in a power cylinder. A steering shaft has a pinion meshing with the steering rack. A hydraulic fluid system assists the reciprocation of the steering rack. The hydraulic fluid system includes a power piston reciprocable in the power cylinder. A control valve directs hydraulic fluid from a pump to the power cylinder at one side or the other of the piston, depending on the direction of rotation of the steering shaft. A lock valve is operable when closed to lock the rack against reciprocation to prevent steering of the wheels by preventing fluid flow in the hydraulic fluid system. The lock valve is controlled by a solenoid-operated electronic controller.

Abstract: An energy absorbing device includes a plastically deformable metal strap for resisting the collapse of a steering column. The strap is initially deformable into one or more V-shaped wave formations by anvils to increase the energy required to advance the strap, thereby increasing the resistance to collapse of the steering column. One of the anvils may be removed to eliminate one of the wave formations and thereby reduce the amount of resistance to collapse of the steering column. Alternatively, the position of an anvil may be varied to vary the shape of a wave configuration from a deep V to a shallow V.

Abstract: An energy absorbing device for a collapsible steering column of a vehicle includes an M-shaped plastically deformable strap for imposing a resistance to collapse of the steering column when the steering column collapses in a vehicle collision. An anvil adjusts the resistance to collapse imposed on the steering column by the strap. A controller produces a signal of a magnitude indicative of an amount of resistance needed to be imposed on the steering column by the strap to better protect from injury a driver seated behind the steering column at the time of the collision. An actuator receives the signal and actuates the anvil to adjust the amount of resistance imposed by the strap in accordance with the magnitude of the signal.

Abstract: The lower bracket assembly for a vehicle steering column includes a lower column support bracket with a central passage. A lower bearing adapter slides into the central passage from the rear. A pair of energy absorption straps engage the column support bracket and the column support bracket and resist further forward movement of the lower bearing adapter. During a collision, the energy absorption straps absorb energy while permitting the lower bearing adapter to move forward and out of the central passage through the column support bracket.

Abstract: A vehicle steering column has a rake adjustment mechanism which includes a rake bracket having a rake slot provided with rake slot teeth. A tooth lock is supported in the rake slot with teeth opposing the rake slot teeth. A rake bolt is rotatable to a first rotative position to move the tooth lock to a retracted position with the teeth of the tooth lock out of engagement with the rake slot teeth. The bolt is axially rotatable to a second rotative position permitting the tooth lock to be moved to a locking position by a spring in which the teeth of the tooth lock engage the rake slot teeth. The bolt, when in the second rotative position, is movable, in response to an application of an impact force on the steering column to collapse the steering column, into bearing engagement with the tooth lock to positively retain the tooth lock in the locking position. The steering column is also provided with a release mechanism having shear pins and an energy absorption mechanism.

Abstract: A steering column shaft assembly for an automotive vehicle includes an upper shaft and a lower shaft coupled by a universal joint having a yoke secured to one of the shaft ends and a cage pivoted to the other shaft end and accommodated within the yoke. The yoke and cage have aligned bores in which a set of trunion pins are received to provide a pivot connection between the yoke and cage. The portion of the trunion pins received in the yoke bores are formed with screw threads that engage threaded walls of the bores. The bores of the cage are unthreaded and receive unthreaded bearing portions of the trunion pins. The threaded connection between the trunion pins and yoke support the trunion pins against axial movement and ejection from the bores during operation of the shaft assembly, particularly under heavy torsional loads. Mechanical interference structure may also be provided to act on the trunion pins to prevent their rotation and thus removal once installed.

Abstract: The steering column tilt assembly has a tilt housing that is pivotally attached to a fixed housing. A fixed shoe is attached to the fixed housing. A pivoted shoe is pivotally attached to the tilt housing. A shoe release lever has a wedge surface that holds the pivoted shoe in engagement with a fixed shoe when in a locked position. The shoe release lever has two trunions that are received in bores in the tilt housing. A release lever slot between the bores receive the pivot end shank portion. An open quadrant of the lower bore portion permits the shank portion to be moved into the slot. A spring urges the shoe release lever toward the locked position.

Abstract: A tilt-adjustable motor vehicle steering column including a stationary mast, a tilt housing supported on the mast jacket for up and down pivotal movement, an articulated steering shaft having a lower portion rotatably supported on the mast jacket and an upper portion rotatably supported on the tilt housing, a steering hand wheel on the upper portion of the steering shaft, and a long composite balance spring preloaded in compression flexure between the tilt housing and the mast jacket. The composite balance spring consists of a hinge and a pair of short helical coil springs on opposite sides of the hinge. To preload the composite balance spring in compression flexure, the short coil springs are first arrayed as straight sides of a "V" between respective ones of a pair of spring seats on the mast jacket and the tilt housing.

Abstract: A tilt-adjustable motor vehicle steering column including a stationary mast jacket, a tilt housing supported on the mast jacket for up and down pivotal movement, an articulated steering shaft having a lower portion rotatably supported on the mast jacket and an upper portion rotatably supported on the tilt housing, a steering hand wheel on the upper portion of the steering shaft, and a balance spring preloaded in compression flexure between an inboard spring seat on the mast jacket and an outboard spring seat on the tilt housing. The tilt housing has a spring bore therein facing the inboard spring seat. The outboard spring seat is a screw thread in the spring bore defined by a raised boss in the spring bore. The balance spring is a helical coil spring having a helix angle matching the screw thread in the spring bore. Rotation of the balance spring in the spring bore advances an inboard end of the balance spring toward the inboard spring seat.

Abstract: A connection between a collapsible mast jacket of an energy absorbing steering column and a body of a motor vehicle including a mounting bracket on the mast jacket having a planar flange parallel to a longitudinal centerline of the steering column, a V-shaped slot in the planar flange, and a V-shaped capsule in the V-shaped slot clamped rigidly to the body of the motor vehicle. A pair of channels in converging sides of the V-shaped capsule receive corresponding edges of the V-shaped slot for vertical support of the mast jacket on the vehicle body. The V-shaped capsule is retained on the mounting bracket by a pair of integral lugs on opposite sides of the V-shaped capsule seated in retaining notches in the edges of the V-shaped slot. Impact forces on the steering column fracture the integral lugs to release the mast jacket for energy absorbing collapse.

Abstract: A connection between a collapsible mast jacket of an energy absorbing steering column and a body of a motor vehicle including a mounting bracket on the mast jacket having an attachment flange perpendicular to a longitudinal centerline of the steering column, an aperture in the attachment flange, a plastic bushing captured in the aperture, and a fastener operative to rigidly clamp the plastic bushing to the body of the motor vehicle. The plastic bushing fractures in response to an impact on the steering column to release the mounting bracket. In a preferred embodiment, retention between the attachment flange and the plastic bushing is effected by an edge of the aperture in the attachment flange seated in an annular outside groove in the plastic bushing.

Abstract: A connection between a collapsible mast jacket of an energy-absorbing steering column and a body of a motor vehicle including an outboard mounting bracket on the mast jacket having a pair of lateral flanges, a pair of open slots in the lateral flanges each having a pair of side edges interrupted by a plurality of evenly-spaced notches, a pair of capsules in the open slots rigidly clamped to the vehicle body, and a plurality of equally-spaced plastic shear pins on the capsules seated in the notches to couple the capsules to the outboard mounting bracket. Each capsule includes a capsule base having the plastic pins thereon and a separate capsule cover. The linear pitch between the plastic shear pins is the same as the linear pitch between the notches.