Abstract: Method and apparatus for forming a hinge in a thermoformed container, such as an egg carton, and the resulting container. The hinge is formed in the mold, by severing a thermoformed container along the length of a hinge line, with the exception of plurality of spaced connecting membranes that are not severed. The alternating severed portions and connecting membranes are referred to herein as a notched hinge connection. The width, depth, and location of the connecting membranes can be adjusted so the hinge area is strong enough to withstand multiple openings during use.

Abstract: Plastic egg cartons having mating cell and lid posts for improved egg protection. The carton has a base tray and hinged lid, the tray including a plurality of cells for receiving individual eggs, and the tray having a plurality of cell posts each formed at an intersection of four adjacent cells as an extension of the sidewalls of the four adjacent cells. Preferable, each cell post has four generally planar ramp surfaces, one disposed respectively on each of the four sidewall extensions. The lid has a plurality of lid posts for mating with the cell posts when the lid is in a closed position.

Abstract: Packing tray for protecting fragile and perishable food items, such as pears, which allows fruit items of varying dimensions and weights to be held securely in each pocket, and which allows a plurality of stacked trays and fruit to be packaged in boxes (e.g., standard carton sizes). The tray is a plastic foam sheet having a top wall and a plurality of recessed cell pockets, each cell pocket having a relatively thinner cell sidewall with expandable (accordion-like) flutes, and a relatively thicker bottom wall also with expandable flutes. This construction allows the cell bottoms in adjacent pockets and in adjacent trays of the stack to move relative to one another to accommodate various sizes and weights of fruit while still protecting the fruit from damage.

Abstract: Method and apparatus for forming a hinge in a thermoformed container, such as an egg carton, and the resulting container. The hinge is formed in the mold, by severing a thermoformed container along the length of a hinge line, with the exception of plurality of spaced connecting membranes that are not severed. The alternating severed portions and connecting membranes are referred to herein as a notched hinge connection. The width, depth, and location of the connecting membranes can be adjusted so the hinge area is strong enough to withstand multiple openings during use.

Abstract: Plastic egg cartons having mating cell and lid posts for improved egg protection. The carton has a base tray and hinged lid, the tray including a plurality of cells for receiving individual eggs, and the tray having a plurality of cell posts each formed at an intersection of four adjacent cells as an extension of the sidewalls of the four adjacent cells. Preferable, each cell post has four generally planar ramp surfaces, one disposed respectively on each of the four sidewall extensions. The lid has a plurality of lid posts for mating with the cell posts when the lid is in a closed position.

Abstract: Plastic egg cartons having mating cell and lid posts for improved egg protection. The carton has a base tray and hinged lid, the tray including a plurality of cells for receiving individual eggs, and the tray having a plurality of cell posts each formed at an intersection of four adjacent cells as an extension of the sidewalls of the four adjacent cells. Preferable, each cell post has four generally planar ramp surfaces, one disposed respectively on each of the four sidewall extensions. The lid has a plurality of lid posts for mating with the cell posts when the lid is in a closed position.

Abstract: Plastic egg cartons having mating cell and lid posts for improved egg protection, and able to accommodate up to jumbo size eggs in a standard footprint. The carton has a base tray and hinged lid, the tray including a plurality of cells for receiving individual eggs, and the tray having a plurality of cell posts each formed at an intersection of four adjacent cells as an extension of the sidewalls of the four adjacent cells. Preferable, each cell post has four generally planar ramp surfaces, one disposed respectively on each of the four sidewall extensions. The lid has a plurality of lid posts for mating with the cell posts when the lid is in a closed position.

Abstract: Method and apparatus for forming a hinge in a thermoformed container, such as an egg carton, and the resulting container. The hinge is formed in the mold, by severing a thermoformed container along the length of a hinge line, with the exception of plurality of spaced connecting membranes that are not severed. The alternating severed portions and connecting membranes are referred to herein as a notched hinge connection. The width, depth, and location of the connecting membranes can be adjusted so the hinge area is strong enough to withstand multiple openings during use.

Abstract: Method and apparatus for forming a hinge in a thermoformed container, such as an egg carton, and the resulting container. The hinge is formed in the mold, by severing a thermoformed container along the length of a hinge line, with the exception of plurality of spaced connecting membranes that are not severed. The alternating severed portions and connecting membranes are referred to herein as a notched hinge connection. The width, depth, and location of the connecting membranes can be adjusted so the hinge area is strong enough to withstand multiple openings during use.

Abstract: Improvements have been made to one or more of a lid, cover, and base of a tri-fold egg carton, the improvements allowing the secure and easy loading and protection of jumbo sized eggs, in cartons that can be processed and packaged with standard equipment and in standard case sizes. Further, in one or more embodiments the improvements provide improved processability with automated labeling equipment. In one or more embodiments, the improvements allow for improved de-nesting of multiple empty cartons, prior to filling.

Abstract: A tri-fold plastic egg carton for protecting jumbo eggs in both oriented and non-oriented positions. A cell base and cell cover are hingedly connected in a closed position with the cover over the base to form a complimentary 2×6 matrix of cell pockets for holding individual eggs. A lid is hingedly connected to another edge of the base for closing over the assembled cover and base. The non-hinged peripheral edges of the base, cover and lid form a trim perimeter having a turned up lip edge, the lip edges mating when the carton is in the closed position to increase the carton strength. The carton can accommodate a full range of jumbo eggs, and accept a variety of smaller size eggs, while fitting within standard cases and half-cases.

Abstract: Packing tray for protecting fragile and perishable food items, such as pears, which allows fruit items of varying dimensions and weights to be held securely in each pocket, and which allows a plurality of stacked trays and fruit to be packaged in boxes (e.g., standard carton sizes). The tray is a plastic foam sheet having a top wall and a plurality of recessed cell pockets, each cell pocket having a relatively thinner cell sidewall with expandable (accordion-like) flutes, and a relatively thicker bottom wall also with expandable flutes. This construction allows the cell bottoms in adjacent pockets and in adjacent trays of the stack to move relative to one another to accommodate various sizes and weights of fruit while still protecting the fruit from damage.

Abstract: Packing tray for packing fruit and other fragile objects including a drainage system that channels water away from the fruit. The packing tray includes a plurality of cell pockets, each cell pocket having a lowermost sump area with at least one flap door punched out but not removed from the sump area, providing a drainage opening from the cell. Inner and outer cell pocket channels are provided on both the inner and outer surfaces of the cell pockets to direct water flow and removal.

Abstract: Egg carton and method for transporting filled egg cartons that enables ready stacking of multiple cartons, one filled carton on top of another, for stable transport with or without the use of exterior containers for holding together the stack as are typically used in the industry,

Abstract: A mounting pad and method for mounting a plurality of light bulbs in a compact and shock resistant arrangement for storage in a box and for transport, the plurality of light bulbs being arranged in rows generally parallel to each other by mounting the terminal ends of a row of light bulbs in a mounting pad disposed at each terminal end of the bulbs and stacking successive rows of mounted bulbs one on top of each other.