Abstract: The disclosed embodiments provide a system that manages use of a battery corresponding to a high-voltage lithium-polymer battery in a portable electronic device. During operation, the system monitors a cycle number of the battery during use of the battery with the portable electronic device, wherein the cycle number corresponds to a number of charge-discharge cycles of the battery. If the cycle number exceeds one or more cycle number thresholds, the system modifies a charging technique for the battery to manage swelling in the battery and use of the battery with the portable electronic device.

Abstract: The disclosed embodiments relate to the design of a battery cell with multiple thicknesses. This battery cell includes a jelly roll enclosed in a pouch, wherein the jelly roll includes layers which are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. The jelly roll also includes a first conductive tab coupled to the cathode and a second conductive tab coupled to the anode. The jelly roll is enclosed in a flexible pouch, and the first and second conductive tabs are extended through seals in the pouch to provide terminals for the battery cell. Furthermore, the battery cell has two or more thicknesses, wherein the different thicknesses are created by removing material from one or more of the layers before winding the layers together.

Abstract: The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers. In addition, uniform pressure is applied to the cell stack to laminate the first and second sets of layers.

Abstract: A method of annealing a thin film deposited on a substrate. According to the method, the thin film deposited on the substrate is provided. The provided thin film is irradiated with electromagnetic radiation until a predetermined crystal quality of the thin film is achieved. The spectral band of the electromagnetic radiation is selected such that the thin film is substantially absorptive to the electromagnetic radiation and the substrate is substantially transparent to the electromagnetic radiation.

Abstract: The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers. One or more fiducials are also disposed on each electrode from a set of electrodes for the battery cell and/or a fixture for the electrodes. The one or more fiducials may be used to align the electrodes during stacking of the set of electrodes.

Abstract: A battery assembly can be formed on a base layer provided on a substrate, with a thin film battery stack including an anode layer, a cathode layer, and an electrolyte layer between the anode and cathode layers. The thin film battery stack can be attached to a pattern film layer with holes for electrical connection to the anode and cathode layers.

Abstract: A battery assembly can be formed on a base layer provided on a substrate, with a thin film battery stack including an anode layer, a cathode layer, and an electrolyte layer between the anode and cathode layers. The thin film battery stack can be encapsulated, and assembled into a battery system with electrical power connections for the anode and cathode layers.

Abstract: A method for improving the lithium cobalt oxide (LiCoO2) film (such as films in thin film batteries) morphology includes using oxygen (O2) and argon (Ar) gases during sputtering deposition of the LiCoO2 film. This may allow for the manufacturing of thicker LiCoO2 films. Such a method may also significantly reduce or eliminate cracking and obvious columnar structures within the resulting LiCoO2 film layer. Sputtering using a mixture of O2 and Ar also may produce a LiCoO2 film layer that requires lower annealing temperatures to reach good utilization and has higher lithium diffusion rates.

Abstract: The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers.

Abstract: A thin film battery has one or more current collectors with a substantially mesh configuration. The mesh current collector may include a network or web of thin strands of current collector material. The thin strands may overlap each other and/or may be arranged to define a plurality of individual cells within the mesh current collector. The strands of the mesh current collector may also be arranged to have a grid-like configuration. Additionally, in some configurations, the anode or cathode may fill the cells within the current collector layer to optimize the amount of active material within the battery.

Abstract: A battery assembly can be formed on a base layer provided on a temporary process substrate, with a thin film battery stack including an anode layer, a cathode layer, and an electrolyte layer between the anode and cathode layers. The thin film battery stack can be bonded to a transfer layer, and the process substrate can be removed for assembly into a battery system.

Abstract: Some embodiments of the present invention provide a system that charges a battery. During operation, the system obtains a set of charging currents {I1, . . . , In} and a set of charging voltages {V1, . . . , Vn}. Next, the system repeats constant-current and constant-voltage charging operations, starting with i=1 and incrementing i with every repetition, until a termination condition is reached. These constant-current and constant-voltage charging operations involve charging the battery using a constant current Ii until a cell voltage of the battery reaches Vi, and then charging the battery using a constant voltage Vi until a charging current is less than or equal to Ii+1.

Abstract: The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible. The layers may be wound to create a jelly roll and/or stacked prior to sealing the layers in the flexible pouch. A side fold is also formed in the pouch by producing a target temperature in the range of 55° C. to 75° C. at a side seal of the pouch prior to folding the side seal against the battery cell.

Abstract: The disclosed embodiments provide a battery cell. The battery cell includes a set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers. Finally, the battery cell has a three-dimensional non-rectangular shape to facilitate efficient use of space within a portable electronic device powered by the battery cell.

Abstract: The disclosed embodiments relate to a battery cell which includes a weakness for relieving pressure. This battery cell includes a jelly roll comprising layers which are wound together, including a cathode with an active coating, a separator and an anode with an active coating. The jelly roll also includes a first conductive tab coupled to the cathode and a second conductive tab coupled to the anode. The jelly roll is enclosed in a flexible pouch, wherein the first and second conductive tabs extend through seals in the pouch to provide terminals for the battery cell. This pouch includes a weakness which yields when internal pressure in the pouch exceeds a threshold to create a hole which releases the internal pressure.

Abstract: The disclosed embodiments provide a battery cell which includes a set of jelly rolls enclosed in a pouch. Each jelly roll includes layers which are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a first set of conductive tabs and a second set of conductive tabs. Each of the first set of conductive tabs is coupled to the cathode of one of the jelly rolls, and each of the second set of conductive tabs is coupled to the anode of one of the jelly rolls. At least one of the first set and one of the second set of conductive tabs extend through seals in the pouch to provide terminals for the battery cell.

Abstract: The disclosed embodiments relate to the design and manufacture of a battery cell. The battery cell includes a cathode containing a first cathode active material and a second cathode active material with a lower first coulombic efficiency and a higher energy density than the first cathode active material. The battery cell also includes an anode containing a silicon-based anode active material and a carbonaceous anode active material. Finally, the battery cell includes a pouch enclosing the cathode and the anode, wherein the pouch is flexible. Such blending of cathode and anode active materials may increase the energy density of the battery cell while mitigating the loss of capacity caused by the reaction of the silicon-based active material with lithium during initial charging and discharging of the battery cell.

Abstract: The described embodiments relate to the design of a package for a battery cell. This battery cell includes a jelly roll with layers that are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. Moreover, a pouch encloses the battery cell. Furthermore, a mechanical support structure, within the pouch, surrounds a portion of an outer surface of the jelly roll.

Abstract: The disclosed embodiments relate to the design of a battery cell with multiple thicknesses. This battery cell includes a jelly roll enclosed in a pouch, wherein the jelly roll includes layers which are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. The jelly roll also includes a first conductive tab coupled to the cathode and a second conductive tab coupled to the anode. The jelly roll is enclosed in a flexible pouch, and the first and second conductive tabs are extended through seals in the pouch to provide terminals for the battery cell. Furthermore, the battery cell has two or more thicknesses, wherein the different thicknesses are created by removing material from one or more of the layers before winding the layers together.

Abstract: A method and apparatus are described for monitoring a battery in an electronic device. In the described embodiments, a discharge current pulse is applied to a battery and the voltage change of the battery due to the discharge current pulse is determined. The impedance of the battery is then determined based on the voltage change and the discharge current pulse. An alert is then selectively generated based on the impedance.