Patents by Inventor Richard Mastanduno

Richard Mastanduno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11722092
    Abstract: A thermophotovoltaic generator incorporating a two-stage combustor for providing heat to a thermophotovoltaic cell. Combustor parts include a partial oxidation reactor, which functions catalytically to convert a hydrocarbon fuel and a first supply of an oxidant into a gaseous partial oxidation product; and further include downstream thereof, a deep oxidation reactor including a premixer plenum fluidly connected to a heat spreader comprising a porous matrix, such as a ceramic foam. Functionally, the deep oxidation reactor converts the gaseous partial oxidation product and a second supply of oxidant into complete combustion products. Heat produced by the two-stage combustor generates radiative energy from a photon emitter, which is directly converted to electricity in a photovoltaic diode cell.
    Type: Grant
    Filed: December 14, 2022
    Date of Patent: August 8, 2023
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Francesco Macri, Bruce Crowder
  • Patent number: 11666852
    Abstract: A regenerable adsorbent system having as constituent parts: a cylindrical perforated plate defining an interior plenum, around which is wrapped at least one layer of sorbent structure supporting a sorbent; and in thermal communication with the sorbent structure is disposed an electrical resistance heater, such as, a heating cable wrapped around the sorbent structure. In one embodiment, the perforated plate includes one or more flow constrictors disposed at a downstream end of the plate. Variations include alternating sections of sorbent structure and heating cable; as well as inserting a porous insulating material to retard heat losses. The system is useful for removing a target compound, such as a contaminant VOC, ammonia, or carbon dioxide, from a fluid flowstream, such as air. When the sorbent is saturated, the system is regenerated by heating the sorbent structure via the electrical resistance heater.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: June 6, 2023
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Jeffrey G. Weissman, Bruce Crowder, Richard Mastanduno
  • Publication number: 20230124247
    Abstract: A thermophotovoltaic generator incorporating a two-stage combustor for providing heat to a thermophotovoltaic cell. Combustor parts include a partial oxidation reactor, which functions catalytically to convert a hydrocarbon fuel and a first supply of an oxidant into a gaseous partial oxidation product; and further include downstream thereof, a deep oxidation reactor including a premixer plenum fluidly connected to a heat spreader comprising a porous matrix, such as a ceramic foam. Functionally, the deep oxidation reactor converts the gaseous partial oxidation product and a second supply of oxidant into complete combustion products. Heat produced by the two-stage combustor generates radiative energy from a photon emitter, which is directly converted to electricity in a photovoltaic diode cell.
    Type: Application
    Filed: December 14, 2022
    Publication date: April 20, 2023
    Inventors: Subir Roychoudhury, Richard Mastanduno, Francesco Macri, Bruce Crowder
  • Patent number: 11558004
    Abstract: A thermophotovoltaic generator incorporating a two-stage combustor for providing heat to a thermophotovoltaic cell. Combustor parts include a partial oxidation reactor, which functions catalytically to convert a hydrocarbon fuel and a first supply of an oxidant into a gaseous partial oxidation product; and further include downstream thereof, a deep oxidation reactor including a premixer plenum fluidly connected to a heat spreader comprising a porous matrix, such as a ceramic foam. Functionally, the deep oxidation reactor converts the gaseous partial oxidation product and a second supply of oxidant into complete combustion products. Heat produced by the two-stage combustor generates radiative energy from a photon emitter, which is directly converted to electricity in a photovoltaic diode cell.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: January 17, 2023
    Assignee: Precision Combustion, Inc.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Francesco Macri, Bruce Crowder
  • Patent number: 11415315
    Abstract: A two-stage combustor having as constituent parts: a partial oxidation reactor, which catalytically converts a hydrocarbon fuel and a first supply of oxidant into a gaseous partial oxidation product; and a deep oxidation reactor having a premixer plenum fluidly connected to a porous heat spreader, which converts the gaseous partial oxidation product to deep oxidation products. In one embodiment, the premixer plenum provides an empty space wherein combustion occurs in flame mode. In a second embodiment, the premixer plenum contains a high pore density foam matrix, absent catalyst, which facilitates holding a flameless combustion downstream within the porous heat spreader. In both embodiments heat produced during combustion is transmitted from the heat spreader to an associated heat acceptor, such as a heater head of a Stirling engine.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: August 16, 2022
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Bruce Crowder, Francesco Macri
  • Patent number: 10876472
    Abstract: A spark-ignited (SI) internal combustion (IC) engine designed to operate on high octane fuels, such as gasoline, is reconfigured to operate on low octane fuels including logistically preferred distillate fuels, such as diesel or JP-8. Design modifications involve coupling a fuel reformer module to the internal combustion engine. Auxiliary components include a system control module, a heat exchange module, a bypass valve to facilitate start-up, and/or a throttle body to control a reformate-oxidizer mixture fed to the engine. Small portable generators having 0.3-3.0 kWe power output are disclosed based upon the modified SI-IC engine design.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: December 29, 2020
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, David Lang Spence, Bruce Crowder, Curtis Morgan
  • Patent number: 10787959
    Abstract: A process of operating a spark-ignited internal combustion engine (SI-ICE) with improved fuel efficiency and reduced emissions including under steady state and under lean-operating conditions at high overall air to fuel (AFR) ratios. A first supply of high octane hydrocarbon fuel, such as gasoline or natural gas, and a first supply of oxidant are fed to a fuel reformer to produce a gaseous reformate with a reforming efficiency of greater than 75 percent relative to equilibrium. The gaseous reformate is mixed with a second supply of oxidant, after which the resulting reformate blended oxidant is fed with a second supply of high octane hydrocarbon fuel to the SI-ICE for combustion. Steady state fuel efficiency is improved by more than 3 percent, when the reformate comprises from greater than about 1 to less than about 18 percent of the total volume of reformate blended oxidant fed to the engine.
    Type: Grant
    Filed: December 6, 2017
    Date of Patent: September 29, 2020
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Eric Edward Allocco, Saurabh Vilekar
  • Patent number: 10760394
    Abstract: A system and method of producing oil is provided. The system includes a support module that provides air, water and fuel to a well. A steam generator is fluidly coupled to the support module to receive the air, water and fuel. The steam generator includes an injector having a plurality of tubes. The tubes have an outer surface with an oxidation catalyst thereon. The steam generator is configured to divide the supplied air and direct a first portion through the tubes. A second portion of the supplied air is mixed with supplied fuel and directed over the outside of the tubes. The air and fuel is burned in a combustor and water is sprayed on the combustion gases to produce steam. The steam and combustion gases are directed in the direction of the oil reservoir.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: September 1, 2020
    Assignees: PRECISION COMBUSTION, INC., GENERAL ENERGY RECOVERY, INC.
    Inventors: Benjamin Baird, Sandeep Alavandi, J. Kevin Burns, Bruce Crowder, Brian Kay, Richard Mastanduno, Curtis Morgan, Chester Ledlie Sandberg
  • Patent number: 10738996
    Abstract: A gas-fired burner adapted for use on a liquid fuel. A method for essentially smokeless start-up and steady state operation of a gas-fired burner on a liquid fuel. The apparatus integrates a catalytic liquid fuel reformer with a flame burner designed for operation on a gaseous fuel of high Wobbe Index, e.g., natural gas. The method involves reacting a mixture of a liquid fuel and oxidant in a catalytic reformer to obtain a gaseous reformate having a low Wobbe Index; and thereafter combusting the gaseous reformate, optionally augmented with liquid co-fuel and oxidant, in the gas-fired burner under diffusion flame conditions. The invention allows commercial gas-fired appliances to be operated on a liquid fuel, thereby offering advantages in logistics and camp operations.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: August 11, 2020
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Bruce Crowder, David Lang Spence, Francesco Macri, Julian David Prada Bernal
  • Publication number: 20200131984
    Abstract: A process of operating a spark-ignited internal combustion engine (SI-ICE) with improved fuel efficiency and reduced emissions including under steady state and under lean-operating conditions at high overall air to fuel (AFR) ratios. A first supply of high octane hydrocarbon fuel, such as gasoline or natural gas, and a first supply of oxidant are fed to a fuel reformer to produce a gaseous reformate with a reforming efficiency of greater than 75 percent relative to equilibrium. The gaseous reformate is mixed with a second supply of oxidant, after which the resulting reformate blended oxidant is fed with a second supply of high octane hydrocarbon fuel to the SI-ICE for combustion. Steady state fuel efficiency is improved by more than 3 percent, when the reformate comprises from greater than about 1 to less than about 18 percent of the total volume of reformate blended oxidant fed to the engine.
    Type: Application
    Filed: December 6, 2017
    Publication date: April 30, 2020
    Inventors: Subir Roychoudhury, Richard Mastanduno, Eric Edward Allocco, Saurabh Vilekar
  • Patent number: 10557336
    Abstract: A system and method of producing steam is provided. The system includes a support module and a steam module. The support module is configured to supply air, water and fuel. The steam module includes a casing defining a hollow interior that is fluidly coupled to receive water from the support module. An interface module is provided having a first conduit made from flexible tubing that is fluidly coupled to receive fuel from the support module. The interface module further having a second conduit being made from flexible tubing that is fluidly coupled to receive air from the support module. A combustor is coupled to and spaced apart from the interface portion, the combustor being fluidly coupled to receive fuel from the first conduit and air from the second conduit. A steam generator is coupled to an end of the combustor.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: February 11, 2020
    Assignees: PRECISION COMBUSTION, INC., GENERAL ENERGY RECOVERY, INC.
    Inventors: Benjamin Baird, Sandeep Alavandi, J. Kevin Burns, Bruce Crowder, Brian Kay, Richard Mastanduno, Curtis Morgan, Chester Ledlie Sandberg
  • Patent number: 10411281
    Abstract: This invention pertains to a thermally-integrated solid oxide fuel cell system, providing for a solid oxide fuel cell stack disposed within a stack hotbox; a heat extractor disposed within the stack hotbox in thermal communication with the fuel cell stack and circumscribed around a full or partial perimeter of the fuel cell stack; a fuel reformer-combustor module disposed within the stack hotbox in thermal communication with the stack and disposed around a full or partial perimeter of the heat extractor; and a manifold fluidly connecting an outlet of the heat extractor to an inlet of a reformer section of the fuel reformer-combustor module.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: September 10, 2019
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Saurabh Vilekar, Subir Roychoudhury, Christian Junaedi, Richard Mastanduno
  • Patent number: 10273790
    Abstract: A system and method of producing oil is provided. The system includes a support module that provides air, water and fuel to a well. A steam generator is fluidly coupled to the support module to receive the air, water and fuel. The steam generator includes an injector having a plurality of tubes. The tubes have an outer surface with an oxidation catalyst thereon. The steam generator is configured to divide the supplied air and direct a first portion through the tubes. A second portion of the supplied air is mixed with supplied fuel and directed over the outside of the tubes. The air and fuel is burned in a combustor and water is sprayed on the combustion gases to produce steam. The steam and combustion gases are directed in the direction of the oil reservoir.
    Type: Grant
    Filed: January 12, 2015
    Date of Patent: April 30, 2019
    Assignees: PRECISION COMBUSTION, INC., GENERAL ENERGY RECOVERY, INC.
    Inventors: Benjamin Baird, Sandeep Alavandi, J. Kevin Burns, Bruce Crowder, Brian Kay, Richard Mastanduno, Curtis Morgan, Chester Ledlie Sandberg
  • Publication number: 20190100984
    Abstract: A system and method of producing oil is provided. The system includes a support module that provides air, water and fuel to a well. A steam generator is fluidly coupled to the support module to receive the air, water and fuel. The steam generator includes an injector having a plurality of tubes. The tubes have an outer surface with an oxidation catalyst thereon. The steam generator is configured to divide the supplied air and direct a first portion through the tubes. A second portion of the supplied air is mixed with supplied fuel and directed over the outside of the tubes. The air and fuel is burned in a combustor and water is sprayed on the combustion gases to produce steam. The steam and combustion gases are directed in the direction of the oil reservoir.
    Type: Application
    Filed: November 30, 2018
    Publication date: April 4, 2019
    Inventors: Benjamin Baird, Sandeep Alavandi, J. Kevin Burns, Bruce Crowder, Brian Kay, Richard Mastanduno, Curtis Morgan, Chester Ledlie Sandberg
  • Patent number: 10060344
    Abstract: A spark-ignited (SI) internal combustion (IC) engine designed to operate on high octane fuels, such as gasoline, is reconfigured to operate on low octane fuels including logistically preferred distillate fuels, such as diesel or JP-8. Design modifications involve coupling a fuel reformer module to the internal combustion engine. Auxiliary components include a system control module, a heat exchange module, a bypass valve to facilitate start-up, and/or a throttle body to control a reformate-oxidizer mixture fed to the engine. Small portable generators having 0.3-3.0 kWe power output are disclosed based upon the modified SI-IC engine design.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: August 28, 2018
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, David Lang Spence, Bruce Crowder, Curtis Morgan
  • Patent number: 10001278
    Abstract: An apparatus and method for operating a gas-fired burner on a liquid fuel. The apparatus integrates a catalytic liquid fuel reformer with a flame burner designed for operation on a gaseous fuel of high Wobbe Index, e.g., natural gas. The method involves reacting a mixture of a liquid fuel and oxidant in a catalytic reformer to obtain a gaseous reformate having a low Wobbe Index; and thereafter combusting the gaseous reformate, optionally augmented with liquid co-fuel and oxidant, in the gas-fired burner under diffusion flame conditions. The invention allows commercial gas-fired appliances, such as stoves, ovens, ranges, grills, griddles, stock pot burners, clothes dryers, hot water heaters, and boilers to be operated on a liquid fuel, which offers advantages in logistics and camp operations.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: June 19, 2018
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Richard Mastanduno, Bruce Crowder, David Lang Spence, Francesco Macri, Julian David Prada Bernal
  • Publication number: 20180149005
    Abstract: A system and method of producing steam is provided. The system includes a support module and a steam module. The support module is configured to supply air, water and fuel. The steam module includes a casing defining a hollow interior that is fluidly coupled to receive water from the support module. An interface module is provided having a first conduit made from flexible tubing that is fluidly coupled to receive fuel from the support module. The interface module further having a second conduit being made from flexible tubing that is fluidly coupled to receive air from the support module. A combustor is coupled to and spaced apart from the interface portion, the combustor being fluidly coupled to receive fuel from the first conduit and air from the second conduit. A steam generator is coupled to an end of the combustor.
    Type: Application
    Filed: January 26, 2018
    Publication date: May 31, 2018
    Inventors: Benjamin Baird, Sandeep Alavandi, J. Kevin Burns, Bruce Crowder, Brian Kay, Richard Mastanduno, Curtis Morgan, Chester Ledlie Sandberg
  • Patent number: 9903585
    Abstract: A catalytic burner comprising a burner chamber and a utilization chamber, the burner chamber functionally divided into a fuel-oxidant mixing zone and a catalytic combustion zone. The burner chamber occupies a space disposed between outer and inner tubular walls of the burner. The utilization chamber, which is a space bounded by the inner tubular wall, remains hollow for secondary useful purposes, for example, connection to a heat sink of a Stirling engine and/or incorporation of a second heat source (e.g., solar or geothermal heat source). Auxiliary system components can also be packaged into the utilization chamber. The burner can function in hybrid flame and/or flameless modes, and can further include a recuperator to capture heat by-passing the heat sink.
    Type: Grant
    Filed: April 10, 2015
    Date of Patent: February 27, 2018
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Bruce Crowder, Subir Roychoudhury, Richard Mastanduno
  • Patent number: 9371991
    Abstract: An apparatus and process for vaporizing and, optionally, igniting a liquid fuel, preferably, a distillate fuel. The apparatus includes the following components: a heat-conductive reticulated screen positioned within a chamber; a first inlet path into the chamber for delivering a liquid fuel onto the screen; a second inlet path into the chamber for contacting an oxidant with the screen and fuel; a means for heating the screen to a temperature sufficient to vaporize and, optionally, ignite the liquid fuel; and a recuperator in fluid communication with the chamber for transferring heat from the chamber to the second inlet path. The apparatus is suitably employed in compact and portable oxidation reactors, for example, in external combustion engines, catalytic partial oxidation reformers, and hybrid combustors operating in flame and/or catalytic modes.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: June 21, 2016
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Richard Mastanduno, David Spence, Subir Roychoudhury, Bruce Crowder
  • Patent number: 9102531
    Abstract: A method is provided for controlling the operating temperature of a catalytic reactor using a closed-loop system that provides for varying the reactor input and other operating parameters in order to maintain the operating temperature of the reactor at or near the initial setpoint temperature for operation of the reactor. In one example, maximum and minimum operating temperatures with a catalytic partial oxidation reactor are controlled, as well as maintaining control over the corresponding minimum required ratio of oxygen atoms to carbon atoms, such that the operating temperature within the reactor is maintained below the material limits but above threshold temperatures for coking.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: August 11, 2015
    Assignee: PRECISION COMBUSTION, INC.
    Inventors: Subir Roychoudhury, Joel M DesJardins, David Spence, Richard Mastanduno, Dennis E. Walsh, Lisa Burns