Abstract: Plume shield shroud (10) for a plasma gun (30) includes a substantially tubular member (14) comprising an axial length, a plume entry end (11), and a plume exit end (13). The shroud (10) is adapted to be mounted to a plasma gun (30).

Abstract: An approach is provided for fabricating probe elements for probe card assemblies. Embodiments of the invention include using a reusable substrate, a reusable substrate with layered probe elements and a reusable substrate with a passive layer made of a material that does not adhere well to probe elements formed thereon. Examples of probe elements include, without limitation, a cantilever probe element, a vertically-oriented probe element, and portions of probe elements, e.g., a beam element of a cantilever probe element. Probe elements, or portions of probe elements, may be formed using any of a number of electroforming or plating processes such as, for example, plating using masking techniques, e.g., using lithographic techniques such as photolithography, stereolithography, X-ray lithography, etc.

Abstract: The present invention provides a method and apparatus of producing a dense coating with desirable stress conditions similar to coatings produced by a cold spray processes, but with higher process efficiencies and lower gas consumption. The inventive process combines features of a plasma process method of gas heating and a cold spray process to accelerate the gas, incorporating these elements into a single hybrid process.

Abstract: An approach is provided for fabricating probe elements for probe card assemblies. Embodiments of the invention include using a reusable substrate, a reusable substrate with layered probe elements and a reusable substrate with a passive layer made of a material that does not adhere well to probe elements formed thereon. Examples of probe elements include, without limitation, a cantilever probe element, a vertically-oriented probe element, and portions of probe elements, e.g., a beam element of a cantilever probe element. Probe elements, or portions of probe elements, may be formed using any of a number of electroforming or plating processes such as, for example, plating using masking techniques, e.g., using lithographic techniques such as photolithography, stereolithography, X-ray lithography, etc.

Abstract: The present invention provides a method and apparatus of producing a dense coating with desirable stress conditions similar to coatings produced by a cold spray processes, but with higher process efficiencies and lower gas consumption. The inventive process combines features of a plasma process method of gas heating and a cold spray process to accelerate the gas, incorporating these elements into a single hybrid process.

Abstract: The present invention provides a composite coating and a method of preparing a composite coating resistant to galling and fretting. The coating is applied to a substrate and includes a mixture of hard carbide particles in an alloy matrix or oxides and solid lubricant particles captured in a binder. The coating is produced by using a thermal spray process to apply a powder containing both the hard face or oxide phases as well as the self lubricating phases. Thus, the applied coating of the present invention combines the benefits achieved with previous thermal spray coatings in terms of wear, abrasion, heat and corrosion with those afforded by solid lubricants. In addition, the coating of the present invention provides consistently distributed surface porosity to retain liquid lubricant on the coating surface.

Abstract: Regioregular poly(3-alkylthiophenes) and other polythiophenes can be prepared by living polymerization which have good solubility, processability and environmental stability. The polymerization method can afford regioregular poly(3-alkylthiophenes) in high yields. Kinetic study of polymerization revealed the living character of this process. The molecular weight of poly(3-alkylthiophenes) is a function of the molar ratio of the monomer to nickel initiator, and conducting polymers with relatively narrow molecular weight distribution (PDI<1.5) are now readily available. Sequential monomer addition resulted in new block copolymers containing different poly(3-alkylthiophene) segments, which further confirms the “livingness” of this system. Other synthetic methods can be used as well to conduct living polymerization. Blends and electronic devices can be prepared.

Abstract: The present invention relates to polythiophenes, particularly regioregular head-to-tail poly(3-alkylthiophenes) (HT-PATs), block copolymers made therefrom, and their methods of formation. The present invention provides HT-PATs with well-defined, specific end-groups, functionalization of the defined HT-PATs, and incorporation of end group functionalized HT-PATs into block copolymers with structural polymers. The intrinsically conductive diblock and triblock copolymers, formed from the HT-PATs, have excellent conductivity and low polydispersities that are useful in a number of applications. The block copolymers of the present invention have been found to exhibit conductivities that range from a low of 10?8 S/cm for certain applications to as high as several hundred S/cm or more.

Abstract: The present invention relates to a light valve projector in which a small high resolution active matrix transmission display is used with a light source, coupling optics and a projection lens to provide a compact presentation system. A preferred embodiment of the system comprises a three light valve system with an arc lamp within a compact housing in which dichroic mirrors separate light from the source into three primary colors and directs the separated light through three active matrix displays manufactured by a thin film transfer process and having a small active area.

Abstract: A rear projection monitor having a housing with reduced depth is disclosed. Images produced by liquid crystal active matrices are illuminated by a light source. The images are enlarged and projected by a projection lens having a large rear focus. A mirror reflects the projected images onto a viewing screen. The mirror is positioned between 36.degree. and 45.degree. in relation to the viewing screen. The back of the housing is adjacent to and slopes at the same angle as the mirror. The depth of the projection monitor is between 33% to 41% of the diameter of the viewing screen.

Abstract: A rear projection monitor having a housing with reduced depth is disclosed. Images produced by liquid crystal active matrices are illuminated by a light source. The images are enlarged and projected by a projection lens having a large rear focus. A mirror reflects the projected images onto a viewing screen. The mirror is positioned between 36.degree. and 45.degree. in relation to the viewing screen. The back of the housing is adjacent to and slopes at the same angle as the mirror. The depth of the projection monitor is between 33% to 41% of the diameter of the viewing screen.