Abstract: A nuclear fuel assembly grid having a vertical, elongated, split spring on each wall of the cells that support fuel rods to provide eight, co-planar, point contacts of support for the fuel rod.

Abstract: A nuclear fuel assembly having an instrumentation tube having an insert that centers the in-core instrumentation while permitting bugling or welding of the instrumentation tube wall to a grid strap to obtain a rigid connection there between at any elevation along the instrumentation tube.

Abstract: An elongated through-grid split sleeve is used to secure a nuclear fuel assembly spacer grid axially within a fuel assembly. The split sleeve has windows extending along an axial dimension equal to the height of the cell walls through which control rod guide thimbles extend with the sleeve having an overall axial dimension that extends the sleeve above and below the cell walls. The sleeve is inserted into the guide thimble tube openings of a welded spacer grid assembly by squeezing the split sleeve to collapse its diameter to fit into the opening. The collapsed sleeve is inserted into the opening and then released when in position, thus locking it into position within the grid. The spacer grid assembly is then assembled into the fuel assembly skeleton structure and secured into position by welding the split sleeves to the guide thimble tubes.

Abstract: A secure connection between the bottom nozzle of a nuclear fuel assembly and the control rod guide thimbles having two or four crimped pockets in the side wall of a bottom nozzle leg counterbore which are formed by drilling two or four blind holes through the top surface of the bottom nozzle. After attaching the bottom nozzle to the fuel assembly with a crimp bolt a pneumatic tool is then inserted into a flanged cup feature on the crimp bolt head and the flanged portion of the cup feature of the crimp bolt is deformed into the crimp pockets. The crimp pockets are contained within the leg counterbore and prevent the screw from rotating or falling out of the assembly in the event of preload loss or screw fracture.

Abstract: A nuclear fuel assembly having an instrumentation tube having an insert that centers the in-core instrumentation while permitting bugling or welding of the instrumentation tube wall to a grid strap to obtain a rigid connection there between at any elevation along the instrumentation tube.

Abstract: A secure connection between the bottom nozzle of a nuclear fuel assembly and the control rod guide thimbles having two or four crimped pockets in the side wall of a bottom nozzle leg counterbore which are formed by drilling two or four blind holes through the top surface of the bottom nozzle. After attaching the bottom nozzle to the fuel assembly with a crimp bolt a pneumatic tool is then inserted into a flanged cup feature on the crimp bolt head and the flanged portion of the cup feature of the crimp bolt is deformed into the crimp pockets. The crimp pockets are contained within the leg counterbore and prevent the screw from rotating or falling out of the assembly in the event of preload loss or screw fracture.

Abstract: An improved grid for use in a fuel assembly of a nuclear reactor includes a plurality of straps that are interconnected with one another in a lattice fashion to define a plurality of cells, with the straps being configured to include a plurality of relatively more compliant springs and a plurality of relatively less compliant dimples, whereby each cell includes only one pair of springs and one pair of dimples disposed therein. The springs and dimples are contoured to engage a fuel rod or a thimble tube disposed within the cell. Each spring directly confronts one of the dimples to provide confronting pairs of features that engage the fuel rods or thimble tubes, with each cell including two pairs of confronting features. The ligaments of the springs and dimples extend in a direction generally perpendicular to the direction of coolant flow through the reactor in order to minimize pressure drop.

Abstract: An improved grid for use in a fuel assembly of a nuclear reactor includes a plurality of straps that are interconnected with one another in a lattice fashion to define a plurality of cells, with the straps being configured to include a plurality of relatively more compliant springs and a plurality of relatively less compliant dimples, whereby each cell includes only one pair of springs and one pair of dimples disposed therein. The springs and dimples are contoured to engage a fuel rod or a thimble tube disposed within the cell. Each spring directly confronts one of the dimples to provide confronting pairs of features that engage the fuel rods or thimble tubes, with each cell including two pairs of confronting features. The ligaments of the springs and dimples extend in a direction generally perpendicular to the direction of coolant flow through the reactor in order to minimize pressure drop.

Abstract: A fuel assembly for use in a pressurized water nuclear reactor includes an assembly having guide tubes joined at their upper ends to posts having heads against which is biased a holddown plate spaced from a flow plate. The holddown plate is slidably mounted on the posts. The flow plate is fixed to the posts. The joints have one either post or tube member with spring fingers with projecting steps to lock in abutting relation behind the flow plate with a ring projection on the other captured in a recess in the adjacent finger surfaces. This structure provides a quick connect joint between the tube and the post.

Abstract: A nuclear fuel rod spacer grid is formed of slottedly interlocked sets of flat strips. One set of strips is formed with integral coplanar tab portions which have one or more edge portions bent at angles to form integral mixing vanes.

Abstract: A system for performing laser welding comprises an optical lens for receiving an incoming laser beam and for dividing the laser beam into a number of different beam segments. The top surface is defined by a number of different surfaces for respectively dividing the laser beam into the number of beam segments. The optical lens has a convex bottom surface for focusing and directing the beam segments onto a respective number of welding locations. Preferably, the laser welding system is used to simultaneously perform five welds on an improved spacer grid assembly which has a cylindrical member located at each intersection of the spacer strips. By simultaneously performing the five requisite welds, the welding time is significantly reduced. Also, the welding process is simplified since the system only has to be in one position to perform all of the welds at each intersection.

Abstract: A grid strip (10) for a fuel rod support grid of a nuclear fuel assembly is cold-formed from a flat annealed plate having length, height, and width dimensions. A plurality of slots (12,14) extend along the height dimension at regular intervals along the length dimension, thereby defining successive cell walls (16,18,20) between successive slots along the length dimension. Each cell wall has upper, central, and lower regions (28,30,32) along the height dimension, each region including a substantially flat base area (34,36,38) and fuel rod support structure (22,24,26) projecting integrally from the base area along the width dimension of the strip. The support structure in each of the upper and lower regions includes a relatively stiff, arched stop (22,26) which projects in a first direction and the support structure in the central region includes a relatively soft, arched spring (24) which projects in a second direction opposite the first direction.

Abstract: A fuel assembly has a spring detent spacer grid of intersecting strips for capturing and retaining deleterious debris carried by reactor coolant before it enters the active region of a fuel assembly. A plurality of fuel end caps are peripherally grooved to receive springs projecting from the strips. The end caps are thus captured by springs and debris is wedged and trapped on opposite sides of the strip and against the end caps by pairs of adjacent integral leaves projecting from the stips intermediate and substantially symmetrically arranged about their intersections.