Abstract: In the representative embodiments of the present invention disclosed herein, new and improved termination assemblies for multi-conductor electrical cables are manufactured by first molding a unitary fluid barrier around the cable conductors for integrally bonding or fusing this barrier around the conductor insulating sheaths so as to block fluid-leakage paths within the barrier and along the exterior of the conductor sheaths. The forward face of the barrier and the rear face of the contact support member of an electrical connector are also specially prepared so that as a selected thermosetting polymer, such as an unvulcanized elastomer, is subsequently molded to form a body individually surrounding each of the conductors extending ahead of the barrier, the now-vulcanized elastomer will be bonded to both the contact support member and the fluid barrier so to block fluid-leakage paths within the body and ahead of the fluid barrier which might otherwise intercommunicate the interiors of these sheaths.

Abstract: Method and apparatus for forming a well logging cable that is gas-blocked by virtue of having solid outer conductors cabled around a stranded, filled center conductor and interred in a monolithic matrix material. Substantially all void spaces are thereby eliminated to prevent collection of gas anywhere within the cable at high temperatures and pressures.

Abstract: Apparatus for repairing insulation of an insulated conductor comprising a split yoke; an elongate, substantially cylindrical cavity formed in the mating surfaces of the yoke; an elongate, split, substantially cylindrical conductor mold or insert removably positioned in the cavity; an injection molding unit communicating with an opening in the conductor insert through an injection bore in the yoke to inject insulator into the conductor mold through such bore; a heating element within the yoke to melt the injected insulator over an area comprising the central area of the conductor mold; and a cooling element within the yoke to cool the ends of the conductor mold while the central area is heated, whereby the heat applied to the insulated conductor within the conductor mold does not extend to insulated conductor outside the yoke. In an optional embodiment, a tensioning device can be used to maintain the insulated conductor under tension during the repair.