Patents by Inventor Richard Rediger

Richard Rediger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10266758
    Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: April 23, 2019
    Assignee: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Publication number: 20190055464
    Abstract: A plurality of proppants can include a plurality of particles and a cured composite resin, a curable composite resin, or a mixture of a cured composite resin and a curable composite resin disposed on each particle of the plurality of particles. The cured composite resin, prior to being cured, and the curable composite resin can each include a phenol-formaldehyde resin and an aluminosilicate clay, e.g., halloysite. The aluminosilicate clay can include a plurality of hollow tubular structures that can have an average exterior diameter of about 20 nm to about 200 nm and an average length of about 0.25 ?m to about 10 ?m.
    Type: Application
    Filed: September 27, 2016
    Publication date: February 21, 2019
    Applicant: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Patent number: 10118983
    Abstract: Treated aldehyde-based resins containing one or more polyamines and methods for making and same. The treated aldehyde-based resin can be or include an aldehyde-based resin and a polyamine. The polyamine can be or include one or more aromatic polyamines, one or more poly(C2-C5 alkylene) polyamines, or a mixture thereof. The treated aldehyde-based resin can include about 0.05 wt % to about 10 wt % of the polyamine, based on a solids weight of the aldehyde-based resin.
    Type: Grant
    Filed: April 8, 2016
    Date of Patent: November 6, 2018
    Assignee: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Patent number: 10066154
    Abstract: Coated proppants can include a plurality of particles and one or more cured resin at least partially encasing or coating each of the particles. The cured resin, prior to curing, can be or include one or more treated aldehyde-based resins that can include one or more aldehyde-based resins and one or more polyamines. The polyamine can be or include one or more aromatic polyamines, one or more poly(C2-C5 alkylene) polyamines, or a mixture thereof. The coated proppant can have a dry crush strength of about 0.1 wt % to about 3 wt % at a pressure of about 55.2 MPa, based on the Proppant Crush Resistance Test Procedure under ISO 13503-2:2011.
    Type: Grant
    Filed: April 8, 2016
    Date of Patent: September 4, 2018
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Richard A. Rediger, Jason M. Bothwell
  • Publication number: 20180022988
    Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.
    Type: Application
    Filed: October 2, 2017
    Publication date: January 25, 2018
    Applicant: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Patent number: 9777211
    Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.
    Type: Grant
    Filed: June 1, 2015
    Date of Patent: October 3, 2017
    Assignee: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Publication number: 20160297916
    Abstract: Treated aldehyde-based resins containing one or more polyamines and methods for making and same. The treated aldehyde-based resin can be or include an aldehyde-based resin and a polyamine. The polyamine can be or include one or more aromatic polyamines, one or more poly(C2-C5 alkylene) polyamines, or a mixture thereof. The treated aldehyde-based resin can include about 0.05 wt % to about 10 wt % of the polyamine, based on a solids weight of the aldehyde-based resin.
    Type: Application
    Filed: April 8, 2016
    Publication date: October 13, 2016
    Applicant: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Publication number: 20160298027
    Abstract: Coated proppants can include a plurality of particles and one or more cured resin at least partially encasing or coating each of the particles. The cured resin, prior to curing, can be or include one or more treated aldehyde-based resins that can include one or more aldehyde-based resins and one or more polyamines. The polyamine can be or include one or more aromatic polyamines, one or more poly(C2-C5 alkylene) polyamines, or a mixture thereof. The coated proppant can have a dry crush strength of about 0.1 wt % to about 3 wt % at a pressure of about 55.2 MPa, based on the Proppant Crush Resistance Test Procedure under ISO 13503-2:2011.
    Type: Application
    Filed: April 8, 2016
    Publication date: October 13, 2016
    Applicant: Georgia-Pacific Chemicals LLC
    Inventors: Richard A. Rediger, Jason M. Bothwell
  • Patent number: 9458349
    Abstract: A phenol-formaldehyde novolac resin having a low concentration of free phenol prepared by distilling residual phenol from a molten novolac resin and replacing at least a portion of the phenol with a solvent having a volatility equal to or less than phenol. Such modified novolac resins are suitable for the production of resin coated molding sands for shell molding and sand cores, as well as for the production of resin coated proppants for use in oil and gas recovery operations.
    Type: Grant
    Filed: May 11, 2007
    Date of Patent: October 4, 2016
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Richard Rediger, Edward Lucas
  • Patent number: 9458350
    Abstract: A phenol-formaldehyde novolac resin having a low concentration of free phenol prepared by distilling residual phenol from a molten novolac resin and replacing at least a portion of the phenol with a solvent having a volatility equal to or less than phenol. Such modified novolac resins are suitable for the production of resin coated molding sands for shell molding and sand cores, as well as for the production of resin coated proppants for use in oil and gas recovery operations.
    Type: Grant
    Filed: June 4, 2014
    Date of Patent: October 4, 2016
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Richard A. Rediger, Edward Lucas
  • Publication number: 20160186049
    Abstract: Coated proppants that include hyperbranched polyurethane coatings and methods for making and using same. The coated proppant can include a particle and a polyurethane coating at least partially encasing the particle. The polyurethane coating can include a reaction product of a hyperbranched polyol and a polyisocyanate. The hyperbranched polyol can include a reaction product of a chain extender and a polyol monomer. The coated proppant can have a dry crush strength of about 0.1 wt % to about 5 wt % at a pressure of about 96.5 MPa, based on the Proppant Crush Resistance Test Procedure under ISO 13503-2:2011.
    Type: Application
    Filed: December 15, 2015
    Publication date: June 30, 2016
    Applicant: Georgia-Pacific Chemicals LLC
    Inventors: Jason M. Bothwell, Richard A. Rediger
  • Publication number: 20160152797
    Abstract: Emulsifier particles and methods for making and using same. The emulsifier particles can include an alkali metal salt or an alkaline earth metal salt of a carboxylic acid terminated fatty amine condensate, an alkali metal salt or an alkaline earth metal salt of a modified tall oil, or a blend of an alkali metal salt or an alkaline earth metal salt of a carboxylic acid terminated fatty amine condensate and an alkali metal salt or an alkaline earth metal salt of a modified tall oil. The emulsifier particles can have a BET specific surface area of about 0.3 m2/g to about 1 m2/g. The method for making the emulsifier particles can include reducing a size of an emulsifier solid via a mechanical attrition process to produce the emulsifier particles.
    Type: Application
    Filed: November 26, 2015
    Publication date: June 2, 2016
    Applicant: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Publication number: 20150275072
    Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.
    Type: Application
    Filed: June 1, 2015
    Publication date: October 1, 2015
    Applicant: GEORGIA-PACIFIC CHEMICALS LLC
    Inventor: Richard A. Rediger
  • Patent number: 9045678
    Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.
    Type: Grant
    Filed: April 15, 2011
    Date of Patent: June 2, 2015
    Assignee: Georgia-Pacific Chemicals LLC
    Inventor: Richard A. Rediger
  • Publication number: 20140287238
    Abstract: A phenol-formaldehyde novolac resin having a low concentration of free phenol prepared by distilling residual phenol from a molten novolac resin and replacing at least a portion of the phenol with a solvent having a volatility equal to or less than phenol. Such modified novolac resins are suitable for the production of resin coated molding sands for shell molding and sand cores, as well as for the production of resin coated proppants for use in oil and gas recovery operations.
    Type: Application
    Filed: June 4, 2014
    Publication date: September 25, 2014
    Inventors: Richard A. Rediger, Edward Lucas
  • Patent number: 8778495
    Abstract: A phenol-formaldehyde novolac resin having a low concentration of free phenol prepared by distilling residual phenol from a molten novolac resin and replacing at least a portion of the phenol with a solvent having a volatility equal to or less than phenol. Such modified novolac resins are suitable for the production of resin coated molding sands for shell molding and sand cores, as well as for the production of resin coated proppants for use in oil and gas recovery operations.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: July 15, 2014
    Assignee: Gerogia-Pacific Chemicals LLC
    Inventors: Richard A. Rediger, Edward Lucas
  • Patent number: 8702993
    Abstract: Amine-aldehyde resins are disclosed for removing a wide variety of solids and/or ionic species from the liquids in which they are suspended and/or dissolved. These resins are especially useful as froth flotation depressants in the separation of bitumen from sand and/or clay or in the beneficiation of clay (e.g., kaolin clay) from an impure clay-containing ore. The resins are also useful for treating aqueous liquid suspensions to remove solid particulates, as well as for removing metallic ions in the purification of water.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: April 22, 2014
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: James Wright, Carl R. White, Kurt Gabrielson, John B. Hines, Lisa M. Arthur, Paul Hart, Richard Rediger
  • Publication number: 20120295114
    Abstract: A phenol-formaldehyde novolac resin having a low concentration of free phenol prepared by distilling residual phenol from a molten novolac resin and replacing at least a portion of the phenol with a solvent having a volatility equal to or less than phenol. Such modified novolac resins are suitable for the production of resin coated molding sands for shell molding and sand cores, as well as for the production of resin coated proppants for use in oil and gas recovery operations.
    Type: Application
    Filed: August 1, 2012
    Publication date: November 22, 2012
    Applicant: GEORGIA-PACIFIC CHEMICALS LLC
    Inventors: Richard Rediger, Edward Lucas
  • Patent number: 8133933
    Abstract: Phenolic resin binder systems for sand molds, used in metal casting, which improve the quality of thermally reclaimed sand, are described. The substantial or complete elimination of calcium compounds (e.g., calcium stearate and calcium hydroxide, conventionally employed as a mold lubricant and a resin curing catalyst, respectively) allows the thermally reclaimed sand to be reused over multiple thermal reclamation cycles without the adverse effects previously encountered.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: March 13, 2012
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Richard Rediger, Edward Lucas
  • Patent number: 8133587
    Abstract: The present invention provides thermoplastic coated proppants and methods for preparing the thermoplastic coated proppants. Methods for using these proppants in subterranean well formations and hydraulic fracturing operations, for example, are also disclosed.
    Type: Grant
    Filed: March 6, 2008
    Date of Patent: March 13, 2012
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Richard Rediger, Michael J. Aron, Bedford W. Fennell, Roger Scott Johnson