Abstract: A self-current-limiting device and a method of making self-current-limiting devices. These devices typically comprise melt processable, self-temperature regulating, irradiation cross-linked, electrically semi-conductive polymeric compositions having positive temperature coefficients of electrical resistance. The semi-conductive compositions contain electrically conductive particles, such as carbon black, dispersed throughout the composition in an amount ranging from about 15% to about 20% of the total weight of the composition. Heating cables made in accordance with the invention comprise two or more elongate substantially parallel spaced-apart electrical conductors that are electrically inter-connected by extruded forms of the compositions. The method is characterized by an efficient three step process wherein the semi-conductive composition is extruded over the conductors, radiation cross-linked and annealed.

Abstract: A phenomenon sometimes referred to as tracking can occur when the end of an electrical heater, made of two or more metal conductors and a conductive polymer web, comes into contact with water or other electrolytes which allow arcing to take place across the surface of the web. Tracking is stopped by holes in the web which prevent arcing from continuing up the length of the heat tape.

Abstract: Disclosed are improved melt processable, self-temperature regulating, irradiation cross-linkable, electrically semi-conductive polymeric compositions which in conjunction with annealing at a temperature at or above their melt point temperatures subsequent to their having been radiation cross-linked provide for improved self-temperature regulating electrical heating devices including flexible electrical heating cables. Heating cables made in accordance with the invention comprise two or more elongate substantially parallel spaced-apart electrical conductors that are electrically inter-connected by means of extruded forms of the compositions which have been annealed at a temperature at or above their melt point temperatures prior and subsequent to their having been cross-linked by irradiation.