Abstract: A method for controlling a start of a metalworking operation. The method includes detecting an initial contact between a wire being fed from a welding apparatus and a workpiece and, in response to the detection, halting feeding of the wire from the welding apparatus. The method further includes activating a high energy heat source configured to heat a tip of the wire and resuming the feeding of the wire from the welding apparatus when the tip of the wire is heated by the high energy heat source to a plastic state. The feeding of the wire is resumed by measuring a force feedback from the wire contacting the workpiece. An apparatus for implementing the method is also disclosed.

Abstract: A method for controlling a start of a metalworking operation. The method includes detecting an initial contact between a wire being fed from a welding apparatus and a workpiece and, in response to the detection, halting feeding of the wire from the welding apparatus. The method further includes activating a high energy heat source configured to heat a tip of the wire and resuming the feeding of the wire from the welding apparatus when the tip of the wire is heated by the high energy heat source to a plastic state. The feeding of the wire is resumed by measuring a force feedback from the wire contacting the workpiece. An apparatus for implementing the method is also disclosed.

Abstract: A method for controlling a start of a metalworking operation. The method includes detecting an initial contact between a wire being fed from a welding apparatus and a workpiece and, in response to the detection, halting feeding of the wire from the welding apparatus. The method further includes activating a high energy heat source configured to heat a tip of the wire and resuming the feeding of the wire from the welding apparatus when the tip of the wire is heated by the high energy heat source to a plastic state. The feeding of the wire is resumed by measuring a force feedback from the wire contacting the workpiece. An apparatus for implementing the method is also disclosed.

Abstract: A method for controlling a metalworking operation. The method includes measuring a force feedback from a wire being fed from a feeder, the wire contacting a workpiece, determining a change in the force of the force feedback, and adjusting either a heating of the wire or a feed rate of the wire based at least in part on the change in the force of the force feedback. Also disclosed are apparatus for effecting the foregoing.

Abstract: A method for controlling a metalworking operation. The method includes measuring a force feedback from a wire being fed from a feeder, the wire contacting a workpiece, determining a change in the force of the force feedback, and adjusting either a heating of the wire or a feed rate of the wire based at least in part on the change in the force of the force feedback. Also disclosed are apparatus for effecting the foregoing.

Abstract: A method for controlling a start of a metalworking operation. The method includes detecting an initial contact between a wire being fed from a welding apparatus and a workpiece and, in response to the detection, halting feeding of the wire from the welding apparatus. The method further includes activating a high energy heat source configured to heat a tip of the wire and resuming the feeding of the wire from the welding apparatus when the tip of the wire is heated by the high energy heat source to a plastic state. The feeding of the wire is resumed by measuring a force feedback from the wire contacting the workpiece. An apparatus for implementing the method is also disclosed.

Abstract: A plasma arc cutting power supply, and method of providing plasma cutting power, is disclosed. It includes a source of power having, preferably an engine or transformer based power source, that provides a main power output and an auxiliary power output. A two-state configuration circuit is in electrical communication with the auxiliary power output. The auxiliary power output receives voltage of a first magnitude with a non-floating ground when the configuration circuit is in its first state. The auxiliary power output receives voltage of a second magnitude, preferably different than the first magnitude, with a floating ground, when the configuration circuit is in its second state. When a plasma cutting circuit is connected to the auxiliary power output the configuration circuit is set in its second state. The plasma cutting circuit includes at least one chopper. A safety circuit that disables the plasma output includes a GFI or optical isolator.

Abstract: A plasma arc cutting power supply, and method of providing plasma cutting power, is disclosed. It includes a source of power having, preferably an engine or transformer based power source, that provides a main power output and an auxiliary power output. A two-state configuration circuit is in electrical communication with the auxiliary power output. The auxiliary power output receives voltage of a first magnitude with a non-floating ground when the configuration circuit is in its first state. The auxiliary power output receives voltage of a second magnitude, preferably different than the first magnitude, with a floating ground, when the configuration circuit is in its second state. When a plasma cutting circuit is connected to the auxiliary power output the configuration circuit is set in its second state. The plasma cutting circuit includes at least one chopper. A safety circuit that disables the plasma output includes a GFI or optical isolator.