Patents by Inventor Rick Kelley

Rick Kelley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120246792
    Abstract: A method is provided for forming a garment, including providing a fabric layer having sonically weldable material, the fabric layer having an inner surface and at least one opening region, the opening region having a periphery and an outer free edge, placing an elastic edge band having sonically weldable material around the entire periphery of the opening region, the edge band having first and second free edges and an inner surface, securing the first free edge of the edge band to the outer free edge of the opening region with a subsonic or ultrasonic edge weld to form a finished seamless edge along the opening region, and activating an adhesive along more than half of the inner surface of the edge band to secure the edge band and second free edge to the inner surface of the fabric layer.
    Type: Application
    Filed: February 17, 2012
    Publication date: October 4, 2012
    Inventors: Roger D. Warren, Rick Kelley
  • Patent number: 8117674
    Abstract: A method is provided for forming a garment, including providing a fabric layer having sonically weldable material, the fabric layer having an inner surface and at least one opening region, the opening region having a periphery and an outer free edge, placing an elastic edge band having sonically weldable material around the entire periphery of the opening region, the edge band having first and second free edges and an inner surface, securing the first free edge of the edge band to the outer free edge of the opening region with a subsonic or ultrasonic edge weld to form a finished seamless edge along the opening region, and activating an adhesive along more than half of the inner surface of the edge band to secure the edge band and second free edge to the inner surface of the fabric layer.
    Type: Grant
    Filed: November 11, 2010
    Date of Patent: February 21, 2012
    Assignee: HBI Branded Apparel Enterprises, LLC
    Inventors: Roger D. Warren, Rick Kelley
  • Publication number: 20110048077
    Abstract: A method is provided for forming a garment, including providing a fabric layer having sonically weldable material, the fabric layer having an inner surface and at least one opening region, the opening region having a periphery and an outer free edge, placing an elastic edge band having sonically weldable material around the entire periphery of the opening region, the edge band having first and second free edges and an inner surface, securing the first free edge of the edge band to the outer free edge of the opening region with a subsonic or ultrasonic edge weld to form a finished seamless edge along the opening region, and activating an adhesive along more than half of the inner surface of the edge band to secure the edge band and second free edge to the inner surface of the fabric layer.
    Type: Application
    Filed: November 11, 2010
    Publication date: March 3, 2011
    Inventors: Roger D. Warren, Rick Kelley
  • Patent number: 7854022
    Abstract: A garment having a fabric layer and an edge band is provided. The edge band and the fabric layer each include a sonically weldable material. The garment has a sonic edge weld securing the edge band to the fabric layer along a cut edge of the garment and an adhesive securing the edge band to the fabric layer. During manufacture, the edge band is placed on the fabric layer, sonic energy is applied so that the fabric layer and the edge band are simultaneously trimmed along a cut edge and welded to one another along the cut edge, and an adhesive between the fabric layer and the edge band is activated to adhere the edge band to the fabric layer.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: December 21, 2010
    Assignee: HBI Branded Apparel Enterprises, LLC
    Inventors: Roger D. Warren, Rick Kelley
  • Patent number: 7758401
    Abstract: An upper support garment having a back portion comprising an inner fabric layer, an outer fabric layer, and an adhesive applied between the inner and outer fabric layers to connect together the inner and outer fabric layers. The inner fabric layer has a pair of cutouts therethrough and the adhesive layer has an identical pair of cutouts. The pair of cutouts of the inner fabric layer are positioned to correspond to the back muscles of a wearer.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: July 20, 2010
    Assignee: HBI Branded Apparel Enterprises, LLC
    Inventors: Rick Kelley, Roxana Avalos-Dessner, Victoria Dekoster, Roger D Warren
  • Publication number: 20080139084
    Abstract: An upper support garment having a back portion comprising an inner fabric layer, an outer fabric layer, and an adhesive applied between the inner and outer fabric layers to connect together the inner and outer fabric layers. The inner fabric layer has a pair of cutouts therethrough and the adhesive layer has an identical pair of cutouts. The pair of cutouts of the inner fabric layer are positioned to correspond to the back muscles of a wearer.
    Type: Application
    Filed: December 6, 2006
    Publication date: June 12, 2008
    Inventors: Rick Kelley, Roxana Avalos-Dessner, Victoria Dekoster, Roger D. Warren
  • Publication number: 20060189238
    Abstract: A molded composite fabric and methods of making are provided. The molded composite fabric has a polyethylene foam layer and a first fabric layer adhered to a first side of the polyethylene foam layer to define a composite fabric. The molded composite fabric also includes a feature molded in the composite fabric. The first fabric layer has a non-woven fabric with a web of randomly disbursed fibers. The method includes selecting a non-woven fabric having a web of randomly disbursed fibers, exposing the non-woven fabric to mechanical agitation, laminating the non-woven fabric to a first side of a polyethylene foam layer to a composite fabric, compressing the composite fabric between a top mold and a bottom mold, and maintaining the composite fabric between the top and bottom molds for a predetermined dwell time.
    Type: Application
    Filed: November 4, 2005
    Publication date: August 24, 2006
    Inventors: Roger Warren, Rick Kelley, Asli Begenir
  • Publication number: 20060150302
    Abstract: A garment having a fabric layer and an edge band is provided. The edge band and the fabric layer each include a sonically weldable material. The garment has a sonic edge weld securing the edge band to the fabric layer along a cut edge of the garment and an adhesive securing the edge band to the fabric layer. During manufacture, the edge band is placed on the fabric layer, sonic energy is applied so that the fabric layer and the edge band are simultaneously trimmed along a cut edge and welded to one another along the cut edge, and an adhesive between the fabric layer and the edge band is activated to adhere the edge band to the fabric layer.
    Type: Application
    Filed: January 10, 2005
    Publication date: July 13, 2006
    Inventors: Roger Warren, Rick Kelley
  • Patent number: 5456500
    Abstract: An insertion indicator employed in conjunction with a quick connector assembly includes a base member carried within a female housing, two or more leg members extending axially from the base member and terminating adjacent an axial housing opening. A generally annular indicator member is disposed substantially within the housing opening and releasably engages the ends of the leg members. Means are provided to axially displace the base member upon engagement of the male and female elements to effect separation of the base and indicator members. Guide and limiting means are provided to ensure proper orientation of the indicator device relative to the quick connector before and during coupling of the male and female elements.
    Type: Grant
    Filed: September 24, 1993
    Date of Patent: October 10, 1995
    Assignee: ITT Corporation
    Inventors: Gary Klinger, Anthony Carman, Rick Kelley, Darrell Wilczynski