Abstract: A fiber web structure made of randomly oriented synthetic fibers, an apparatus for making the web structure and a method of making the web structure. The web is a dimensionally-disordered, aerodynamically-formed structure in which electrostatic and/or non-electrostatic fibers are arranged to create structured fiber webs. The method uses different size, crimp, length and shapes of fibers, among various characteristics, to create strength and other properties. An apparatus for making the web structure includes a randomizing cylinder that removes fibers from a main cylinder, and condensing cylinders. The fiber webs may be structured in layers and the layers may have fibers and/or additives placed in or between the layers for enhanced performance.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A fiber web structure made of randomly oriented synthetic fibers, an apparatus for making the web structure and a method of making the web structure. The web is a dimensionally-disordered, aerodynamically-formed structure in which electrostatic and/or non-electrostatic fibers are arranged to create structured fiber webs. The method uses different size, crimp, length and shapes of fibers, among various characteristics, to create strength and other properties. An apparatus for making the web structure includes a randomizing cylinder that removes fibers from a main cylinder, and condensing cylinders. The fiber webs may be structured in layers and the layers may have fibers and/or additives placed in or between the layers for enhanced performance.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: An air purifying filter having vitamins, enzymes and/or other beneficial particles trapped between two light scrims of a carrier. The filter controls the release of the beneficial particles by using a predetermined size and shape of the openings in the air purifying filter media, and by reacting the particles with the air or other matter that passes through the filter, thereby causing the particles to shrink. The filter is also capable of retaining microorganisms by killing or otherwise controlling them due to the beneficial particles of the filter.

Abstract: A filtration material comprising a blend of polypropylene and acrylic fibers of round, flat, dog bone, oval or kidney bean shape in any size from 0.08 to 3.3 Dtex. A preferred blend contains about 50 weight percent polypropylene fibers and about 50 weight percent acrylic fibers. The fibers can be blended ranging from 90:10 to 10:90 polypropylene to acrylic. The shape contains 25 weight percent round, flat, oval, dog bone and kidney bean shapes. The fiber blend contains 25 weight percent of at least one size between 0.08 and 3.3 Dtex. Electret fibers incorporated within these blends have 0.02 to 33 weight percent of a charge control agent. These fibers can be used in producing electret material by corona or triboelectric charging methods.

Abstract: A washable air filter for removing particles from the inlet air to a heating and/or air conditioning system formed of an assembly of a central polymeric pad containing actively charged charge control agents of a first polarity, a polymeric net containing a dispersion of charged charge control agents of a second polarity in the polymer on each side of the pad and a stiff, deformable metal or plastic grill on each side of the net to form an assembly which can be corrugated and placed in a perimeter frame. The charging is preferably accomplished as the assembly passes over the surface of a roller with a conductive surface.

Abstract: A novel air filter design for use in residential and commercial heating and air conditioning systems comprising a laminated unit having a filter media where the upstream side of the filter media having a porous layer of passive electrostatic netting. The air filter design has a corrugation configuration to increase the available surface area when compared to conventional flat filters.

Abstract: An air filtration filter formed of material such as a resin bound fiber forming a woven or non-woven fabric, thermoplastic netting, tacifing resin solution and/or antimicrobial agents in which said material is compounded or coated to contain 0.01 to 20% by weight of a positive and/or negative charge control agent and then charging the filter to apply an electrostatic charge to the filter.

Abstract: An air filter for use in residential and commercial heating and air conditioning systems including a laminated unit (100) having a filter media (102) where either side of the filter media (102) has a porous layer (104, 106) of passive electrostatic netting. The air filter has a corrugation configuration (142, 144) to increase the available surface area when compared to conventional flat filters.

Abstract: Electrostatic fibers with high efficiency for small particles and low pressure drop are formed by spot laminating an assembly of a stack of at least 2 layers of thermoplastic, electrostatic, non-woven media having lightweight scrims disposed on each end face of the stack between the nip of a roller with a pattern of raised dots and a heated roller or ultrasonic generator.

Abstract: This invention relates to improving the efficiency of air filter systems that incorporate adjustable air filter frames having telescoping frame sections. In such systems, an air bypass space exists between the frame and the filter frame support member in the air duct. This invention provides an air bypass clip that is inserted between the filter element contained in the adjustable air filter frame and the frame support member. The air bypass clip has a sealing lip which bears against the support member thus blocking the flow of bypass air between the adjustable frame and the support member.

Abstract: A composite filter media is formed of a plurality of layers. A central layer of electrostatically charged material formed of a carded mixture of polyolefin fibers such as polypropylene and electro-negative substituted organic resin fibers such as modacrylic acrylonitrile-vinyl, chloridevinylidene chloride copolymer efficiently filter more than 99% of 0.1 to 0.5 micron particles. A flame retardant prefilter layer of polyester removes large particles and a backing of flame retardant linear polyester provides tear resistance. An optional layer of electrostatically charged, melt blown, polyolefin such as polypropylene prevents the central layer from loading up by effectively filtering intermediate sized particles.