Abstract: A web of preformed bags includes an exterior sheet material and an expandable slit sheet material. The exterior sheet material and an expandable slit sheet material are coupled along longitudinal seams. The expandable slit sheet material has slits arranged substantially parallel to the longitudinal seams. The web has a longitudinal fold such that the expandable slit sheet material is on the inner side of the exterior sheet material. The longitudinal fold is substantially parallel to the longitudinal seams. When the expandable slit sheet material is in an unexpanded form, the exterior sheet material extends farther away from the longitudinal seams than the expandable slit sheet material extends from the longitudinal seams. The expandable slit sheet material in each of the bags is expandable from the unexpanded form to an expanded form.

Abstract: A web of bags includes a sheet material and a connecting material. The sheet material includes two sheets that are formed from a fiber-based material, are arranged to form a series of bags, and are connected together to form sides of the bags. Each bag is bounded by the sides where sheets are connected together and an opening. The connecting material is applied to inner surfaces of the sheets and can be activated to connect inner surfaces by the activated portions of the connecting material. The connecting material is applied to closing regions on the inner surfaces of the sheets such that the connecting material in the closing regions can be activated to close the opening.

Abstract: The present invention concerns a machine for converting a web of preformed pouches to dunnage units. The pouches are defined by transverse seals that extend from a remote edge to within a predetermined distance of an inflation edge. In a first embodiment, the machine includes a guide pin, a drive, a blower, and a sealing element. The guide pin is insertable between the transverse seals and the inflation edge. The guide pin defines a path of travel of the web. The drive moves the web along the path of travel. The blower is positioned with respect to the path of travel for inflating the preformed pouches. The sealing element is positioned to provide a longitudinal seal that intersects the transverse seals to close the preformed pouches and form inflated dunnage units. The disclosed examples of machines for converting a web of preformed pouches to dunnage units including various improvements to existing machines.

Abstract: The present invention concerns a machine for converting a web of preformed pouches to dunnage units. The pouches are defined by transverse seals that extend from a remote edge to within a predetermined distance of an inflation edge. In a first embodiment, the machine includes a guide pin, a drive, a blower, and a sealing element. The guide pin is insertable between the transverse seals and the inflation edge. The guide pin defines a path of travel of the web. The drive moves the web along the path of travel. The blower is positioned with respect to the path of travel for inflating the preformed pouches. The sealing element is positioned to provide a longitudinal seal that intersects the transverse seals to close the preformed pouches and form inflated dunnage units. The disclosed examples of machines for converting a web of preformed pouches to dunnage units including various improvements to existing machines.

Abstract: A process of forming dunnage is disclosed. A chain of interconnected plastic pouches (38) are fed along a path of travel to a fill and seal station (24). The pouches (38) are sequentially opened as each pouch is positioned in the fill station. Each pouch is opened by directing a flow of air through a pouch fill opening (50) to separate a face (46) from a back (48) of each such pouch and continuing the flow of air through each such opening to inflate each opened pouch. Each such inflated pouch is then sealed to create hermetically closed and inflated dunnage units (56). Novel web and dunnage units are also disclosed.

Abstract: A process of and apparatus for forming dunnage are disclosed. A chain of interconnected plastic pouches are fed along a path of travel to a fill and seal station. The pouches are sequentially opened as each pouch is positioned in the fill station. Each pouch is opened by directing a flow of air through a pouch fill opening to separate a face from a back of each such pouch and continuing the flow of air through each such opening to inflate each opened pouch. Steps are taken to control the volume of air in an inflated pouch. Each such inflated pouch is then sealed to create hermetically closed and inflated dunnage units. Novel web and dunnage units are also disclosed.

Abstract: A process of and apparatus for forming dunnage are disclosed. A chain of interconnected plastic pouches are fed along a path of travel to a fill and seal station. The pouches are sequentially opened as each pouch is positioned in the fill station. Each pouch is opened by directing a flow of air through a pouch fill opening to separate a face from a back of each such pouch and continuing the flow of air through each such opening to inflate each opened pouch. Steps are taken to control the volume of air in an inflated pouch. Each such inflated pouch is then sealed to create hermetically closed and inflated dunnage units. Novel web and dunnage units are also disclosed.

Abstract: An improved packaging machine that has improved features for feeding a web in the form of a continuous chain of bags through the machine while helping maintain the web in proper alignment and proper tension, and having additional features for improved loading of the bags. The improved web feed includes a dancer assembly equipped with a pair of nips that are driven at speeds responsive to the rate of web travel through the machine so that tension between a web supply and the dancer nips is isolated from the downstream portions of the web. A web feed mechanism which automatically threads the web through baggers is also provided. The web feed mechanism includes elastic belts which frictionally grip the web to isolate the tension in the section between the dancer nips and the belts from the tension of the web feed mechanism.

Abstract: A packaging machine that has features for feeding a web in the form of a continuous chain of bags through the machine while helping maintain the web in proper alignment and proper tension, and having additional features for improved loading of the bags. The improved web feed includes a dancer assembly equipped with a pair of nips that are driven at speeds responsive to the rate of web travel through the machine so that tension between a web supply and the dancer nips is isolated from the downstream portions of the web. A web feed mechanism which automatically threads the web through baggers is also provided. The web feed mechanism includes elastic belts which frictionally grip the web to isolate the tension in the section between the dancer nips and the belts from the tension of the web feed mechanism.

Abstract: A packaging machine that has improved features for feeding a web in the form of a continuous chain of bags through the machine while helping to maintain the web in proper alignment and proper tension, and having additional features for improved loading and sealing of the bags. The machine includes a jam prevention device having a prime mover driven damping sub-assembly which includes a seal bar and a reciprocatable seal pad and housing. The housing is spring-mounted on the clamping sub-assembly in a lost motion arrangement. Movement of the seal pad toward bring a loaded bag into contact with the heater bar sub-assembly is aborted if a sensor detects premature lost motion movement of the pad. Control structure either allows or disallows the sealing process to continue based upon sensor signals.

Abstract: An improved packaging machine that has improved features for feeding a web in the form of a continuous chain of bags through the machine while helping maintain the web in proper alignment and proper tension, and having additional features for improved loading of the bags. The improved web feed includes a dancer assembly equipped with a pair of nips that are driven at speeds responsive to the rate of web travel through the machine so that tension between a web supply and the dancer nips is isolated from the downstream portions of the web. A web feed mechanism which automatically threads the web through baggers is also provided. The web feed mechanism includes elastic belts which frictionally grip the web to isolate the tension in the section between the dancer nips and the belts from the tension of the web feed mechanism.

Abstract: An improved packaging machine that has improved features for feeding a web in the form of a continuous chain of bags through the machine while helping maintain the web in proper alignment and proper tension, and having additional features for improved loading of the bags. The improved web feed includes a dancer assembly equipped with a pair of nips that are driven at speeds responsive to the rate of web travel through the machine so that tension between a web supply and the dancer nips is isolated from the downstream portions of the web. A web feed mechanism which automatically threads the web through baggers is also provided. The web feed mechanism includes elastic belts which frictionally grip the web to isolate the tension in the section between the dancer nips and the belts from the tension of the web feed mechanism.

Abstract: A thermal transfer printing apparatus for printing an elongate continuous web of items. The apparatus comprises a frame structure having an imprinter mounted thereon. A plurality of idlers supports the web of items and defines a path of travel for the web. A segment of the path of travel is adjacent the imprinter and its print head. A rockable arm is connected to the frame structure and contacts the web along a top surface of the web at two locations. A first of the locations is upstream of the print head and a second of the locations is downstream of the print head. The arm is connected to the frame structure about a pivot point and rocks about this pivot point during operation of the apparatus in a manner similar to a "teeter-totter." A stepper motor drives two drive rollers thereby advancing the web.

Abstract: An item applicator machine having an item support which reciprocates in reference to an applicator arm. The item support is reciprocated within an item supply strip loop. The supply strip is advanced as the item support moves under the applicator arm. The supply strip is locked as the item support moves away from the applicator arm causing an item support dispensing edge to peel an item from the supply strip. A vacuum head on the applicator arm engages the item just prior to the item support's movement away from the applicator arm and picks up the dispensed item and applies it to an object. Curved faces are provided on alternative vacuum heads which are easily interchangeable with the flat faced vacuum head.

Abstract: A jam prevention device comprises a light beam source that emits a light beam and is located on a main frame structure of a packaging machine in the machine's sealing section. During operation, the light beam is reflected off two reflective surfaces located on a moveable support operably connected to a prime mover. The reflected beam is received by a receiver located opposite the source. A clamping sub-assembly includes a seal bar and a reciprocatable seal pad housing. The housing is spring-mounted on the clamping sub-assembly and substantially surrounds the seal bar. The reflective devices are mounted on the housing. The prime mover moves the clamping sub-assembly towards a heater bar sub-assembly. The housing defines two cavities for receiving the reflective devices. The movement of the clamping sub-assembly brings a loaded bag into contact with the heater bar sub-assembly for the purpose of effectuating a seal of the bag.

Abstract: A packaging machine and method of packaging utilizing chains of interconnected preopened bags which are fed sequentially and one at a time to a load station. Bag tops are clamped against spreading horns by sensor equipped clamps which cause disablement of a bag filling mechanism unless a bag is properly located at the load station. A bag spreading and transfer mechanism spreads a loaded bag and transfers it to a bag closure station for sealing. The mechanism includes bag supporting structures for supporting the bag during loading transfer and sealing and for expelling a completed package from the machine.

Abstract: A machine and method for loading bags of a preformed web of side interconencted bags. The top of a bag web is slit open and then fed between a pair of belt conveyors. The tops of the bags projecting over the conveyors belts are folded down over them and then gripped by a second pair of conveyor belts. At a load station the belts are spread to open bags sequentially and one at a time for loading. After loading a bag is separated from the web and fed through a sealing section comprising two pairs of hot air cartridges which are movable such that they do not emit hot air into the path of bag travel when it is undesirable to do so and a pair of crimp rollers.

Abstract: A packaging machine and method of packaging utilizing chains of interconnected preopened bags which are fed sequentially and one at a time to a load station. Bag tops are clamped against spreading horns by sensor equipped clamps which cause disablement of a bag filling mechanism unless a bag is properly located at the load station. A bag spreading and transfer mechanism spreads a loaded bag and transfers it to a bag closure station for sealing. The mechanism includes bag-supporting structures for supporting the bag during loading transfer and sealing and for expelling a completed package from the machine.

Abstract: A packaging machine and method of packaging utilizing chains of interconnected preopened bags which are fed sequentially and one at a time to a load station. Bag tops are clamped against spreading horns by sensor equipped clamps which cause disablement of a bag filling mechanism unless a bag is properly located at the load station. A bag spreading and transfer mechanism spreads a loaded bag and transfers it to a bag closure station for sealing. The mechanism includes bag-supporting structures for supporting the bag during loading transfer and sealing and for expelling a completed package from the machine.

Abstract: A tabletop machine for automatically loading and sealing flexible containers such as plastic bags forming part of a chain of bags. The apparatus includes structure for supporting a supply of preformed, interconnected bags which are sequentially fed to a loading station. At the loading station, the bag is inflated by a blower having a shutter controlled outlet so that the flow of inflation air is reduced or terminated during feeding and which provides a blast or surge of air to "pop" the bag open when the bag arrives at a loading station. A residual air stream maintains inflation of the bag. After loading, a clamping mechanism is activated which applies a substantially increasing clamping force as a clamp bar nears a heat sealing unit so that should an obstruction or other obstacle be encountered as the clamping bar moves towards the bag, motion in the clamping bar can be resisted by the obstacle without damage to the obstacle or clamping mechanism.