Abstract: An electrical power connector fabrication method includes employing a cold drawing technique by using a series of dies to repeatedly draw a metal round rod into a thin thickness conducting contact bar, processing one end of the thin thickness conducting contact bar into a mating contact portion, stamping a part of the thin thickness conducting contact to form a mounting portion, cutting off the thin thickness conducting contact bar to obtain a finished metal contact formed of the mounting portion and the mating contact portion, repeating the aforesaid steps to obtain a large amount of metal contacts, attaching individual metal contacts to respective locating notches of a contact material strip, using an injection molding technique to mold electrically insulative housings on the metal contacts to form a number of electrical power connectors at a time, and then removing the contact material strip from the metal contacts.

Abstract: A method for fabricating a conducting terminal set for electrical connector by: employing a cold drawing technique to repeatedly draw a metal round rod into a predetermined flat elliptical conducting terminal bar and to cut the flat elliptical conducting terminal bar into flat elliptical conducting terminals, and then preparing a terminal bracket and then positioning the flat elliptical conducting terminals in the terminal bracket in a parallel manner, and then coating the flat elliptical conducting terminals locally, and then bending respective one ends of the flat elliptical conducting terminals backwardly upwards to form respective resilient mating end portions, and then inserting the other ends of the flat elliptical conducting terminals into a terminal block.