Patents by Inventor Riki Okamoto

Riki Okamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10724114
    Abstract: A high-strength cold-rolled steel sheet is provided that has a chemical composition that consists of, by mass %, C: 0.050 to 0.40%, Si: 0.01 to 3.0%, Mn: 1.0 to 5.0%, sol. Al: 0.001 to 1.0%, Ti: 0.005 to 0.20%, B: 0.0005 to 0.010%, P: 0.1% or less, S: 0.01% or less, O: 0.1% or less, N: 0.01% or less, Cr: 0 to 1.0%, Mo: 0 to 1.0%, Ni: 0 to 1.0%, Cu: 0 to 1.0%, Sn: 0 to 0.50%, Nb: 0 to 0.20%, V: 0 to 0.50%, W: 0 to 0.50%, Ca: 0 to 0.01%, Mg: 0 to 0.01%, Bi: 0 to 0.01%, Sb: 0 to 0.10%, Zr: 0 to 0.01%, and REM: 0 to 0.01%, with the balance being Fe and impurities, and that satisfies the formulas [sol. Bs/B?0.50] and [sol. Bq/B>0.50] (where, B: B amount in the steel; sol. Bs: soluble B amount in a surface layer portion of the steel; and sol. Bq: soluble B amount in the steel interior).
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: July 28, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takafumi Yokoyama, Hiroyuki Kawata, Riki Okamoto
  • Publication number: 20200232058
    Abstract: There is provided a steel sheet including an inner layer and a hard layer formed on one or both surfaces of the inner layer, wherein each content of C and Mn in the hard layer is more than each content of C and Mn in the inner layer, a thickness of the hard layer is 20 ?m or more and a total of the thickness of the hard layer is ? or less of the entire sheet thickness, an average micro-Vickers hardness of the hard layer is 400 HV or more and less than 800 HV, an average micro-Vickers hardness of the inner layer is 350 HV or more and is 50 HV or more smaller than a hardness of the hard layer, and a screw dislocation density of the inner layer is 2.0×1013 m/m3 or more.
    Type: Application
    Filed: February 20, 2018
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Riki OKAMOTO, Kazuo HIKIDA, Katsuya NAKANO, Yuya SUZUKI, Genki ABUKAWA
  • Publication number: 20200199719
    Abstract: Provided is a hot rolled steel sheet comprising a predetermined composition wherein the hot rolled steel sheet comprises a dual structure of, by area fraction, a structural fraction of a martensite phase of 10 to 40% and a structural fraction of a ferrite phase of 60% or more, has an average grain size of ferrite grains of 5.0 ?m or less, and has a coverage rate of martensite grains by ferrite grains of more than 60%. Also provided is a method for producing a hot rolled steel sheet comprising rolling a steel sheet wherein the respective rolling loads of the final three rolling stands are 80% or more of an immediately previous rolling stand and an average value of these rolling temperatures is 800 to 950° C., and forcibly cooling, then coiling the steel sheet wherein the forcibly cooling includes cooling started within 1.5 seconds after the rolling ends and cooling the steel sheet by a 30° C./second or more average cooling rate down to 600 to 750° C.
    Type: Application
    Filed: October 30, 2018
    Publication date: June 25, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeshi TOYODA, Tetsuya HIRASHIMA, Riki OKAMOTO
  • Patent number: 10603703
    Abstract: The present invention provides a method of manufacturing a press-formed product. The method includes: a first process of preparing a material that is long in a first direction, and when viewed in a cross-section perpendicular to the first direction, the cross-section is a hollow cross-section that is long in a second direction perpendicular to the first direction; and a second process of bending the material in a direction intersecting the second direction when viewed from the first direction, by pressing the material along the second direction.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: March 31, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Eiji Isogai, Nobusato Kojima, Riki Okamoto, Yutaka Mikazuki
  • Publication number: 20200087764
    Abstract: A high-strength steel sheet has a chemical composition consisting of, in mass percent, C: 0.10 to 0.24%, Mn: 3.50 to 12.00%, Si: 0.005 to 5.00%, Al: 0.005 to 5.00%, P: 0.15% or less, S: 0.030% or less, N: 0.020% or less, O: 0.010% or less, Cr: 0 to 5.00%, Mo: 0 to 5.00%, Ni: 0 to 5.00%, Cu: 0 to 5.00%, Nb: 0 to 0.50%, Ti: 0 to 0.50%, W: 0 to 0.50%, B: 0 to 0.010%, Ca: 0 to 0.05%, Mg: 0 to 0.05%, Zr: 0 to 0.05%, REM: 0 to 0.05%, Sb: 0 to 0.50%, Sn: 0 to 0.50%, As: 0 to 0.05%, and V: 0 to 2.0%, with the balance: Fe and impurities, and a steel micro-structure at a ¼ sheet-thickness position includes, in area percent, retained austenite: 10.0 to 55.0%, high temperature tempered martensite: 30.0 to 75.0%, and low temperature tempered martensite: 15.0 to 60.0%, with the balance including fresh martensite: 0 to 10.0%, pearlite: 0 to 5.0%, and bainite: 0 to 5.0%.
    Type: Application
    Filed: December 5, 2016
    Publication date: March 19, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kohichi SANO, Riki OKAMOTO
  • Publication number: 20200071799
    Abstract: Steel sheet low in cost and improved in fatigue characteristics without causing a drop in the cold formability, characterized in that it comprises an inner layer and a hard layer on one or both surfaces of the inner layer, a thickness of the hard layer is 20 ?m or more and 40% or less of the thickness of the steel sheet, an average micro-Vickers hardness of the hard layer is 240 HV or more and less than 400 HV, an amount of C of the hard layer is 0.4 mass % or less, an amount of N is 0.02 mass % or less, a variation of hardness measured by a nanoindenter at a depth of 10 from the surface of the hard layer is a standard deviation of 2.0 or less, an average micro-Vickers hardness of the inner layer is 80 HV or more and less than 400 HV, a volume rate of carbides contained in the inner layer is less than 2.00%, and the average micro-Vickers hardness of the hard layer is 1.05 times or more the average micro-Vickers hardness of the inner layer.
    Type: Application
    Filed: February 20, 2018
    Publication date: March 5, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Riki OKAMOTO, Kazuo HIKIDA, Katsuya NAKANO, Yuya SUZUKI, Genki ABUKAWA
  • Publication number: 20200024709
    Abstract: A cold-rolled steel sheet is provided that has a tensile strength of 980 MPa or more, and has a prescribed chemical composition. The microstructure is composed of, in area %, ferrite: 1 to 29%, retained austenite: 5 to 20%, martensite: less than 10%, pearlite: less than 5%, and the balance: bainite and/or tempered martensite. The total sum of the lengths of phase boundaries where ferrite comes in contact with martensite or retained austenite having a circle-equivalent radius of 1 ?m or more is 100 ?m or less per 1000 ?m2. The cold-rolled steel sheet is excellent in workability and low-temperature toughness, and in particular is excellent in low-temperature toughness after introduction of plastic strain.
    Type: Application
    Filed: March 31, 2017
    Publication date: January 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takafumi YOKOYAMA, Riki OKAMOTO, Yuji YAMAGUCHI, Kazuki SHIOKAWA, Yuichi NAKAHIRA, Hiroyuki KAWATA
  • Publication number: 20200017932
    Abstract: A steel sheet including an inner layer and a hard layer at one or both surfaces of the inner layer wherein the hard layer and the inner layer have predetermined compositions, each hard layer has a thickness of 20 ?m or more and ? of the total sheet thickness or less, the hard layer has an average micro-Vickers hardness of 400 HV or more and less than 700 HV, the hard layer has an N amount of 0.02% or less, the inner layer has an average micro-Vickers hardness of 80 HV or more and less than 400 HV, the inner layer has a carbide volume ratio of less than 2.00%, and the hard layer has a nanohardness standard deviation of 2.00 or less is provided.
    Type: Application
    Filed: February 20, 2018
    Publication date: January 16, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Riki OKAMOTO, Katsuya NAKANO, Yuya SUZUKI, Genki ABUKAWA
  • Publication number: 20190390294
    Abstract: A hot rolled steel sheet is provided, which is excellent in collision characteristics, excellent in anisotropy of toughness, and high in strength. The hot rolled steel sheet is characterized by containing, by mass %, C: 0.10% to 0.50%, Si: 0.10% to 3.00%, Mn: 0.5% to 3.0%, P: 0.100% or less, S: 0.010% or less, Al: 1.00% or less, N: 0.010% or less and a balance of Fe and impurities, wherein a metal structure at position of ¼ thickness from surface in L-cross-section of the steel sheet comprises prior austenite grains of average value of aspect ratios of 2.0 or less, average grain size of 0.1 ?m to 3.0 ?m, and coefficient of variation of a standard deviation of grain size distribution/average grain size of 0.40 or more, and a texture with X-ray diffraction intensity ratio of {001}<110> orientation for random samples of 2.0 or more, and the steel sheet has tensile strength of 1180 MPa or more.
    Type: Application
    Filed: February 16, 2018
    Publication date: December 26, 2019
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takeshi TOYODA, Riki OKAMOTO, Natsuko SUGIURA, Tetsuya HIRASHIMA
  • Patent number: 10513749
    Abstract: A hot-rolled steel sheet has predetermined chemical composition, a sum of a Si content and an Al content is higher than 0.20% and lower than 0.81%, a microstructure includes, by area fraction, 90% to 99% of a ferrite, 1% to 10% of a martensite, and a bainite limited to 5% or less, the grain size of the martensite is 1 to 10 ?m, the X-ray random intensity ratio of a {211}<011> orientation which is parallel to a rolled surface of the steel sheet and is parallel to a rolling direction is 3.0 or less.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: December 24, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takeshi Toyoda, Riki Okamoto, Ryohta Niiya, Hiroshi Sakai, Hidetoshi Shindo
  • Publication number: 20190368002
    Abstract: A steel sheet with a high concentration of contained Mn having an excellent uniform elongation characteristic and high strength is provided. A steel sheet characterized by containing, by mass %, C: greater than 0.10% and less than 0.55%, Si: 0.001% or more and less than 3.50%, Mn: greater than 4.00% and less than 9.00%, sol. Al: 0.001% or more and less than 3.00%, and a balance of iron and unavoidable impurities, wherein a metal structure at a position of ¼ thickness from a surface in an L-cross-section of the steel sheet comprises, by area %, 25% to 90% of tempered martensite, 3% or less of ferrite, 10% to 75% of residual austenite, and 5% or less of bainite.
    Type: Application
    Filed: January 16, 2018
    Publication date: December 5, 2019
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Koutarou HAYASHI, Hiroshi KAIDO, Riki OKAMOTO, Akihiro UENISHI
  • Patent number: 10435772
    Abstract: A steel sheet includes: a base iron; a scale of 10.0 ?m or less in thickness on a surface of the base iron; a subscale between the base iron and the scale. In the subscale, an average value of Cr concentrations is 1.50 mass % to 5.00 mass %, and one part or more exist(s) where a ratio of Cr concentrations between two adjacent measurement regions separate by 1 ?m is 0.90 or less or 1.11 or more in a range of 50 ?m in length in a rolling direction. A percentage of an amount of Ti contained in carbide or carbonitride of 100 nm or more and 1 ?m or less in grain diameter to a parameter Tieff represented by a formula “Tieff=[Ti]?48/14[N]” is 30% or less in which [Ti] denotes a Ti content (mass %) and [N] denotes a N content (mass %).
    Type: Grant
    Filed: March 28, 2016
    Date of Patent: October 8, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshinari Ishida, Riki Okamoto, Daisuke Maeda
  • Patent number: 10384251
    Abstract: In performing burring processing on a sheet-like member, the following processes are performed: a punching process of performing punching processing of the sheet-like member; a hole expansion process of performing hole expansion processing of a punched hole formed by the punching process; a re-punching process of performing punching processing again on a portion surrounding the punched hole expanded by force in the hole expansion process; and a burring process of pushing a portion surrounding a re-punched hole that is a punched hole formed by the re-punching process and forming a vertical wall.
    Type: Grant
    Filed: March 9, 2016
    Date of Patent: August 20, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Eiji Isogai, Yutaka Mikazuki, Riki Okamoto
  • Patent number: 10364478
    Abstract: The present invention provides a bainite-containing-type high-strength hot-rolled steel sheet. The steel sheet, containing C: greater than 0.07 to 0.2%, Si: 0.001 to 2.5%, Mn: 0.01 to 4%, P: 0.15% or less, S: 0.03% or less, N: 0.01% or less, Al: 0.001 to 2% and a balance being composed of Fe and impurities, has an average value of pole densities of the {100}<011> to {223}<110> orientation group at a sheet thickness center portion being a range of ? to ? in sheet thickness from the surface of the steel sheet is 4.0 or less, and a pole density of the {332}<113> crystal orientation is 4.8 or less, an average crystal grain diameter is 10 ?m or less and vTrs is ?20° C. or lower, and a microstructure is composed of 35% or less in a structural fraction of pro-eutectoid ferrite and a balance of a low-temperature transformation generating phase.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: July 30, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Tatsuo Yokoi, Hiroshi Shuto, Riki Okamoto, Nobuhiro Fujita, Kazuaki Nakano, Takeshi Yamamoto
  • Publication number: 20190218637
    Abstract: A manufacturing method of a steel component includes: heating a steel sheet in a carburizing atmosphere to form a carburized layer on a surface of the steel sheet, the steel sheet having: a chemical composition represented by: in mass %, C: 0.0005 to 0.1%; Si: 0.01 to 2.0%; Mn: 0.05 to 3.0%; Al: 0.9% or less; P: 0.05% or less; S: 0.01% or less; Ti: 0.0 to 0.2%; Nb: 0.0 to 0.1%; Cr: 0 to 2%; Mo: 0.0 to 0.2%; B: 0.000 to 0.005%; and the balance: Fe and impurities; and a steel structure represented by ferrite with an area fraction of 70% or more; and forming the steel sheet by using metal dies, and performing quenching on the steel sheet in a state of housing the steel sheet in the metal dies to transform the carburized layer into martensite and make a part of the steel sheet on the further inside than the carburized layer to be a steel structure represented by ferrite with an area fraction of 50% or more.
    Type: Application
    Filed: October 31, 2016
    Publication date: July 18, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Riki OKAMOTO, Nobusato KOJIMA, Kazuo HIKIDA, Noriyuki MAEKAWA
  • Patent number: 10336037
    Abstract: A galvanized steel sheet according to the present invention includes a steel sheet and a galvanizing layer which is formed on a surface of the steel sheet. The steel sheet includes as a chemical component, by mass %, C: more than 0.100% to 0.500%, Si: 0.0001% to less than 0.20%, Mn: more than 0.20% to 3.00%, Al: 3.0% to 10.0%, N: 0.0030% to 0.0100%, Ti: more than 0.100% to 1.000%, P: 0.00001% to 0.0200%, S: 0.00001% to 0.0100% and a remainder including Fe and impurities. The galvanizing layer includes as a chemical composition, by mass %, Fe: 0.01% to 15% and a remainder including Zn and impurities. The galvanized steel sheet has a specific gravity of 5.5 to less than 7.5.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: July 2, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masaharu Oka, Nobuhiro Fujita, Manabu Takahashi, Riki Okamoto, Kenichiroh Matsumura
  • Patent number: 10294551
    Abstract: A steel sheet including, by mass %, C: more than 0.100% and 0.500% or less, Si: 0.0001% or more and less than 0.20%, Mn: more than 0.20% and 0.50% or less, Al: 3.0% or more and 10.0% or less, N: 0.0030% or more and 0.0100% or less, Ti: more than 0.100% and 1.000% or less, P: 0.00001% or more and 0.0200% or less, S: 0.00001% or more and 0.0100% or less, and a remainder including Fe and impurities, in which a sum of a C content and a Ti content satisfies 0.200<C+Ti?1.500 by mass %, a product of an Al content and an Si content satisfies Al×Si?0.8 by mass %, and a specific gravity is 5.5 to less than 7.5.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: May 21, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masaharu Oka, Nobuhiro Fujita, Manabu Takahashi, Riki Okamoto, Chisato Wakabayashi
  • Patent number: 10266928
    Abstract: A cold-rolled steel sheet satisfies that an average pole density of an orientation group of {100}<011> to {223}<110> is 1.0 to 5.0, a pole density of a crystal orientation {332}<113> is 1.0 to 4.0, a Lankford-value rC in a direction perpendicular to a rolling direction is 0.70 to 1.50, and a Lankford-value r30 in a direction making an angle of 30° with the rolling direction is 0.70 to 1.50. Moreover, the cold-rolled steel sheet includes, as a metallographic structure, by area %, a ferrite and a bainite of 30% to 99% in total and a martensite of 1% to 70%.
    Type: Grant
    Filed: January 4, 2017
    Date of Patent: April 23, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuri Toda, Riki Okamoto, Nobuhiro Fujita, Kohichi Sano, Hiroshi Yoshida, Toshio Ogawa, Kunio Hayashi, Kazuaki Nakano
  • Patent number: 10167539
    Abstract: A hot-rolled steel sheet wherein an average pole density of orientation group of {100}<011> to {223}<110> is 1.0 to 5.0 and pole density of crystal orientation {332}<113> is 1.0 to 4.0. The hot-rolled steel sheet includes, as a metallographic structure, by area %, 30% to 99% ferrite and bainite in total, and 1% to 70% martensite. The hot-rolled steel sheet satisfies Expression 1: dia?13 ?m, and also satisfies Expression 2: TS/fM×dis/dia?500, wherein an area fraction of the martensite is defined as fM in unit of area %, an average size of the martensite is defined as dia in unit of ?m, an average distance between the martensite is defined as dis in unit of ?m, and tensile strength of the steel sheet is defined as TS in unit of MPa.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: January 1, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kohichi Sano, Kunio Hayashi, Kazuaki Nakano, Riki Okamoto, Nobuhiro Fujita
  • Publication number: 20180298462
    Abstract: A steel sheet for galvannealed steel contains, by mass %, C: 0.25 to 0.70%, Si: 0.25 to 2.50%, Mn: 1.00 to 5.00%, Al: 0.005 to 3.50%, P: 0.15% or less, S: 0.03% or less, N £ 0.02%, O £ 0.01%, and optionally one or more selected from Ti, Nb, V, Cr, Mo, Cu, Ni, B, Ca, REM, Mg, W, Zr, Sb, Sn, As, Te, Y, Hf and Co, a balance being Fe and impurities. The microstructure consists of, by vol. %, retained g: 10.0 to 60.0%, high-temperature tempered martensite3 5.0%, low-temperature tempered martensite3 5.0%, fresh martensite £ 10.0%, a: 0 to 15.0%, P: 0 to 10.0%, a balance being bainite. Total volume ratio of tempered martensite and bainite is 30.0% or more, tensile strength is 1470 MPa or more, tensile strength×uniform elongation is 13000 MPa % or more, and tensile strength×local elongation is 5000 MPa % or more.
    Type: Application
    Filed: June 10, 2016
    Publication date: October 18, 2018
    Inventors: Kohichi SANO, Jun HAGA, Koutarou HAYASHI, Hiroyuki KAWATA, Riki OKAMOTO, Akihiro UENISHI