Patents by Inventor Rinsei Ikeda

Rinsei Ikeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10946470
    Abstract: Provided is a resistance spot welding method that inhibits, in accordance with the degree of axis misalignment between electrodes, the occurrence of cracking in a weld regardless of the steel grade. In resistance spot welding methods according to the present invention, H (ms) is an electrode force retaining time after completion of current passage, D (mm) is an amount of axis misalignment between the electrodes, t (mm) is a total sum of sheet thicknesses of a plurality of overlapping steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the plurality of steel sheets, F (N) is an electrode force, and d (mm) is a tip diameter of one electrode of the pair of electrodes that has a smaller tip diameter. The electrode force retaining time H is specified to be a predetermined value or greater.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: March 16, 2021
    Assignee: JFE Steel Corporation
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10940556
    Abstract: Provided is an automotive member, or particularly, a steel sheet having a tensile strength exceeding 900 MPa. The automotive member has a resistance weld for fixing two or more steel sheets containing a predetermined composition, in which a maximum hardness (HVBM) in a heat-affected zone of the resistance weld is at least 1.1 times hardness (HVW) of a nugget in the resistance weld formed in a softest steel sheet of a sheet set during resistance welding, and furthermore, an average grain size of a steel sheet structure of the heat-affected zone within 2 mm in a direction at a right angle to a sheet thickness from an end part of the nugget of the high-strength steel sheet is 3 ?m or less, and a minimum hardness (HVmin) in the heat-affected zone is at least 90% of hardness (HV?) of the high-strength steel sheet before the resistance welding.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: March 9, 2021
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda, Yoshiyasu Kawasaki
  • Publication number: 20210023646
    Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding. The test welding is performed under each of two or more welding conditions. In the actual welding, preliminary current passage is performed by constant current control in the same current pattern as in the preliminary current passage of the test welding, an electrical property between the electrodes in the preliminary current passage in the actual welding and an electrical property between the electrodes stored in the preliminary current passage in the test welding are compared for each welding condition to set a target in main current passage in the actual welding, and thereafter adaptive control welding is performed to control a current passage amount as the main current passage.
    Type: Application
    Filed: August 2, 2018
    Publication date: January 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Publication number: 20210023650
    Abstract: Disclosed are rotating tools for double-sided friction stir welding that are applied to double-sided friction stir welding, which is a technique for welding two metal plates by rotating a pair of rotating tools, which oppose each other, in opposite directions, a double-sided friction stir welding apparatus that uses the rotating tools, and a double-sided friction stir welding method. A pair of rotating tools for double-sided friction stir welding that are used in double-sided friction stir welding, which is a technique for welding metal plates by using a pair of rotating tools that are each disposed on one of first and second surfaces of an unwelded portion of the metal plates such that the rotating tools rotate in opposite directions, include end portions each of which is formed in a circular and planar shape. The end portions are each made of a material harder than the metal plates.
    Type: Application
    Filed: March 20, 2019
    Publication date: January 28, 2021
    Applicant: JFE Steel Corporation
    Inventors: Muneo Matsushita, Rinsei Ikeda, Hiroshi Matsuda, Daiki Yamagishi
  • Publication number: 20200398368
    Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein the test welding is performed under each of two or more welding conditions. In the test welding, for each of the welding conditions, an electrode force parameter from when electrode force application to parts to be welded starts to when a set electrode force is reached before start of current passage and a time variation curve of an instantaneous amount of heat generated and a cumulative amount of heat generated are stored.
    Type: Application
    Filed: February 18, 2019
    Publication date: December 24, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 10835986
    Abstract: A resistance spot welding method inhibits, in accordance with the electrode angle, the occurrence of cracking in the weld regardless of the steel grade. The resistance spot welding method satisfies relationships: 2·A·(t·T/F)1/2?H when 0?A<1 (3·A?1)·(t·T/F)1/2?H when 1?A<10 (A+19)·(t·T/F)1/2?H when 10?A<20 where H (ms) is an electrode force retaining time after completion of current passage, A (degrees) is an electrode angle of the electrodes, t (mm) is a sheet thickness of a steel sheet having a largest sheet thickness among the steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the two or more steel sheets, and F (N) is the electrode force.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: November 17, 2020
    Assignee: JFE Steel Corporation
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20200306871
    Abstract: An object is to provide a friction stir welding method and apparatus that provide sufficient strength and good welding workability by advantageously eliminating plastic flow deficiency generated as a result of insufficient heating of workpieces. In friction stir welding for steel sheets (3,3) as workpieces, a pair of facing rotary tools (1,15) are inserted into a non-welded part from both one surface side and the other surface side of the steel sheets (3,3), the rotary tools move in a welding direction while rotating, and in addition, a preheating process for heating steel sheets (3,3) is performed by heating means (5) provided in front of the rotary tools (1,15). The configuration of the pair of facing rotary tools (1,15) and the surface temperature, area, position, and so forth of a heated region in the preheating process are strictly controlled.
    Type: Application
    Filed: March 22, 2017
    Publication date: October 1, 2020
    Applicant: JFE Steel Corporation
    Inventors: Muneo MATSUSHITA, Rinsei IKEDA, Koichi TANIGUCHI
  • Patent number: 10773334
    Abstract: A stored time variation curve and cumulative amount of heat generated of each step are each used as a target. In the case where a time variation of an instantaneous amount of heat generated per unit volume differs from the time variation curve in any of the steps, a current passage amount is controlled in order to compensate for the difference within a remaining welding time in the step so that a cumulative amount of heat generated per unit volume in actual welding matches the stored cumulative amount of heat generated in the test welding. Further, in the case where expulsion is detected in any of the steps, then in subsequent welding, the cumulative amount of heat generated per unit volume used as the target is reduced, and the current passage amount is adjusted in accordance with the reduced cumulative amount of heat generated per unit volume.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: September 15, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10766099
    Abstract: A friction stir welding apparatus that includes a rotary tool and a heating device. The heating device is placed in front of the rotary tool to heat steel sheets that are used as a workpiece. The rotary tool is moved in the welding direction so that steel sheet is softened by frictional heat. Additionally, the surface temperature, the area, and the position of the heated region during the heating process are strictly controlled. The heating of the steel sheets by the welding apparatus provides sufficient strength and good welding workability by advantageously eliminating plastic flow defects generated due to insufficient heating of workpieces.
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: September 8, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Muneo Matsushita, Koichi Taniguchi, Rinsei Ikeda
  • Publication number: 20200269342
    Abstract: Main current passage and subsequent current passage are performed, with a cooling time of 0.01 s or more being provided between the main current passage and the subsequent current passage. Ip/I which is a ratio of a current value of the subsequent current passage to a current value of the main current passage is controlled to satisfy a predetermined relationship depending on a constant A defined by Mn content and P content of a steel sheet as a part to be welded, in relation to a welding time Tp of the subsequent current passage, a cooling time T, and the constant A.
    Type: Application
    Filed: August 14, 2018
    Publication date: August 27, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichi TANIGUCHI, Reiko ENDO, Katsutoshi TAKASHIMA, Hiroshi MATSUDA, Rinsei IKEDA
  • Publication number: 20200238434
    Abstract: Provided is a double-side friction stir welding method of metal sheets or metal plates to each other, and a double-side friction stir device for performing the double-side friction stir welding. According to the present invention, a pair of rotating tools facing each other is respectively arranged on a top-surface side and a bottom-surface side of a butted portion or an overlapping portion, which comprises a joint portion of two metal sheets or two metal plates, the pair of rotating tools is moved in a welding direction while being rotated at the butted portion or the overlapping portion, and while the metal sheets or the metal plates are softened by frictional heat generated between the rotating tools and the metal sheets or the metal plates, softened parts are stirred by the rotating tools to produce a plastic flow to join the metal sheets or the metal plates to each other.
    Type: Application
    Filed: July 31, 2018
    Publication date: July 30, 2020
    Applicant: JFE Steel Corporation
    Inventors: Muneo Matsushita, Rinsei Ikeda
  • Patent number: 10722972
    Abstract: A resistance spot welding device for welding at least two overlapping steel sheets held between a pair of welding electrodes is provided. The resistance spot welding device includes the pair of electrodes, an electrode force gauge that measures an electrode force, and a controller that controls an electric current supply to the electrodes according to the electrode force measured by the electrode force gauge. The controller controls the electric current such that the electrode force F measured by the electrode force gauge after the start of the electric current supply is adjusted to a prescribed value.
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: July 28, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Koichi Taniguchi, Yasuaki Okita, Rinsei Ikeda
  • Publication number: 20200230735
    Abstract: Provided is a resistance spot welding method. The resistance spot welding method for joining a sheet set including a plurality of lapped steel sheets includes: holding the sheet set between a pair of electrodes; and energizing the sheet set under application of electrode force to thereby join the steel sheets together. At least one of the plurality of lapped steel sheets is a surface-treated steel sheet including a metal coating layer on a surface thereof. The energizing includes: a primary energizing step of performing energization to form a nugget portion; a non-energizing step in which, after the primary energizing step, the energization is suspended for an energization suspension time Tc (cycles); and a secondary energizing step of, after the non-energizing step, performing energization for reheating while the nugget portion is prevented from growing. During the energizing, the relations of a particular formula are satisfied.
    Type: Application
    Filed: March 1, 2018
    Publication date: July 23, 2020
    Applicant: JFE Steel Corporation
    Inventors: Koichi Taniguchi, Chikaumi Sawanishi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20200215644
    Abstract: There is provided a friction stir welding method in which, when double-sided friction stir welding is performed, enough plastic flow to obtain a welded state uniform in the thickness direction of metal sheets can be obtained, in which an increase in welding speed is achieved while the occurrence of defects during welding is prevented, and in which sufficient strength and improvement in welding workability can be achieved. There is also provided a friction stir welding device suitable for the friction stir welding.
    Type: Application
    Filed: September 12, 2018
    Publication date: July 9, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Muneo MATSUSHITA, Rinsei IKEDA
  • Patent number: 10641304
    Abstract: Provided is a method for resistance spot-welding at least two overlapping steel sheets. When an electrode force F after an electric current supply is started changes from an initial electrode force Fi to an electrode force Fh(1) while a lapse from the start of the electric current supply is between 20 ms and 80 ms inclusive, a suspension of the electric current supply of from 20 ms to 60 ms inclusive is started. Then the electric current supply is resumed when the electrode force F reaches an electrode force Fc(1).
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: May 5, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Koichi Taniguchi, Yasuaki Okita, Rinsei Ikeda
  • Patent number: 10625365
    Abstract: The resistance spot welding method includes performing actual welding to squeeze, by a pair of electrodes (14), a sheet combination with a sheet thickness ratio of more than 3 in which a thin sheet (11) is overlapped on at least one face of two or more overlapping thick sheets (12, 13), and passing a current while applying an electrode force to join the sheet combination, wherein in the actual welding, a pattern of the current and the electrode force is divided into two or more steps including a first step and a second step to perform welding, and an electrode force F1 in the first step and an electrode force F2 in the second step satisfy a relationship F1>F2.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Yasuaki Okita, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10625368
    Abstract: A resistance spot welding method of squeezing a predetermined sheet combination by a pair of electrodes and passing a current while applying an electrode force to join the sheet combination includes: performing test welding; and performing actual welding after the test welding, wherein in each of the test welding and the actual welding, a current pattern is divided into two or more steps including a first current passage step and a second current passage step subsequent to the first current passage step, and, in the actual welding, a current that causes no expulsion is selected to perform welding by constant current control in the first current passage step, and adaptive control welding is performed from the subsequent second current passage step onward.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20190344376
    Abstract: A resistance spot welding method of squeezing parts to be welded, which are a plurality of overlapping metal sheets, by a pair of electrodes and passing a current while applying an electrode force to join the parts to be welded comprises: a first step of passing a current by constant current control to form a fusion zone having a diameter of not less than 2?t, expressed in mm, between the metal sheets, where t, expressed in mm, is a sheet thickness of a thinnest metal sheet of the metal sheets; a second step of cooling the fusion zone to have a diameter of not greater than 80% of D, where D, expressed in mm, is a diameter of the fusion zone formed in the first step; and a third step of performing adaptive control welding by controlling a current passage amount according to a target that is set.
    Type: Application
    Filed: May 23, 2017
    Publication date: November 14, 2019
    Applicants: JFE STEEL CORPORATION, JFE STEEL CORPORATION
    Inventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
  • Publication number: 20190232417
    Abstract: A gas-shielded arc welding method includes welding a steel plate having a tensile strength of 780 MPa or more while feeding a consumable electrode via a welding torch and flowing a shielding gas. The consumable electrode includes, in mass %, C: 0 to 0.20%, Si: 0 to 0.50%, Mn: 0 to 0.50%, Cr: 1.00% to 9.00%, S: 0.0020% to 0.0600%, and Ni: 0 to 0.50%. The shielding gas includes, in vol. %, at least one of CO2 and O2: 1% to 15% in total, with the remainder being Ar and unavoidable impurities. Welding is performed under the condition satisfying the relationship of 1?{?0.05×[CO2+O2]}+[Cr]?8.3, and [Cr] represents the content of Cr in the consumable electrode, and [CO2+O2] represents a total content of at least one of CO2 and O2 in the shielding gas.
    Type: Application
    Filed: June 19, 2017
    Publication date: August 1, 2019
    Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), JFE Steel Corporation
    Inventors: Minoru MIYATA, Reiichi SUZUKI, Hiroshi MATSUDA, Rinsei IKEDA, Sachiko SUZUKI, Satoru ANDO
  • Publication number: 20190201999
    Abstract: Provided is an automotive member, or particularly, a steel sheet having a tensile strength exceeding 900 MPa. The automotive member has a resistance weld for fixing two or more steel sheets containing a predetermined composition, in which a maximum hardness (HVBM) in a heat-affected zone of the resistance weld is at least 1.1 times hardness (HVW) of a nugget in the resistance weld formed in a softest steel sheet of a sheet set during resistance welding, and furthermore, an average grain size of a steel sheet structure of the heat-affected zone within 2 mm in a direction at a right angle to a sheet thickness from an end part of the nugget of the high-strength steel sheet is 3 ?m or less, and a minimum hardness (HVmin) in the heat-affected zone is at least 90% of hardness (HV?) of the high-strength steel sheet before the resistance welding.
    Type: Application
    Filed: August 21, 2017
    Publication date: July 4, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda, Yoshiyasu Kawasaki