Abstract: A drive shaft assembly for use with downhole mud motors is capable of handling greater torque and thrust forces. The drive shaft assembly has an elongated central drive shaft, and at least one end housing optionally disposed at one or both ends of the central drive shaft. At least one end of the central drive shaft defines a rounded or partially-spherical outer end surface and a plurality of elongate protrusions or “keys” that extend radially outward from the exterior surface of the shaft. Each end housing has a concave interior surface defining a seat for receiving a rounded end surface of the central drive shaft, as well as a plurality of circumferentially spaced axial keyways adapted to receive and engage with the keys in mating relationship. The shaft and end assemblies cooperate to facilitate omnidirectional pivotal movement and the transfer of torque forces between the shaft and each of said end housings.

Abstract: A drive shaft assembly for use with downhole mud motors is capable of handling greater torque and thrust forces. The drive shaft assembly has an elongated central drive shaft, and at least one end housing optionally disposed at one or both ends of the central drive shaft. At least one end of the central drive shaft defines a rounded or partially-spherical outer end surface and a plurality of elongate protrusions or “keys” that extend radially outward from the exterior surface of the shaft. Each end housing has a concave interior surface defining a seat for receiving a rounded end surface of the central drive shaft, as well as a plurality of circumferentially spaced axial keyways adapted to receive and engage with the keys in mating relationship. The shaft and end assemblies cooperate to facilitate omnidirectional pivotal movement and the transfer of torque forces between the shaft and each of said end housings.

Abstract: A drive shaft assembly for use with downhole mud motors is capable of handling greater torque and thrust forces. The drive shaft assembly has an elongated central drive shaft, and at least one end housing optionally disposed at one or both ends of the central drive shaft. At least one end of the central drive shaft defines a rounded or partially-spherical outer end surface and a plurality of elongate protrusions or “keys” that extend radially outward from the exterior surface of the shaft. Each end housing has a concave interior surface defining a seat for receiving a rounded end surface of the central drive shaft, as well as a plurality of circumferentially spaced axial keyways adapted to receive and engage with the keys in mating relationship. The shaft and end assemblies cooperate to facilitate omnidirectional pivotal movement and the transfer of torque forces between the shaft and each of said end housings.

Abstract: There is provided a fixed bend assembly comprising a first bend housing, a second bend housing and an annular spacer. The first bend housing comprises a tubular housing with a first end, a second end and a bore therethrough, wherein a longitudinal axis of the first end of the first bend housing is offset relative to a longitudinal axis of the second end of the first bend housing. The second bend housing comprises a tubular housing with a first end, a second end and a bore therethrough, wherein a longitudinal axis of the first end of the second bend housing is offset relative to a longitudinal axis of the second end of the second bend housing. The annular spacer comprises an external surface and an internal surface extending between a first end and an opposed second end, wherein a width of the annular spacer between the first end and the second end is consistent around the annular spacer.

Abstract: A bottom hole assembly (BHA) for use in drilling a wellbore includes: a first mud motor having a stator and a rotor; a second mud motor having a stator and a rotor; a drill bit rotationally coupled to the second rotor and having a tool face and a longitudinal axis inclined relative to a longitudinal axis of the first mud motor; and a clutch. The clutch is operable to: rotationally couple the second stator to the first stator in a first mode at a first orientation of the tool face, rotationally couple the first rotor to the second stator in a second mode, change the first orientation to a second orientation by a predetermined increment, orient the tool face at the second orientation in an orienting mode, and shift among the modes in response to a change in flow rate of a fluid injected through the clutch and/or a change in weight exerted on the drill bit.

Abstract: Embodiments of the present invention generally relate to a flow operated orienter. In one embodiment, a bottom hole assembly (BHA) for use in drilling a wellbore includes: a first mud motor having a stator and a rotor; a second mud motor having stator and a rotor; a drill bit rotationally coupled to the second rotor and having a tool face and a longitudinal axis inclined relative to a longitudinal axis of the first mud motor; and a clutch. The clutch is operable to: rotationally couple the second stator to the first stator in a first mode at a first orientation of the tool face, rotationally couple the first rotor to the second stator in a second mode, change the first orientation to a second orientation by a predetermined increment, orient the tool face at the second orientation in an orienting mode, and shift among the modes in response a change in flow rate of a fluid injected through the orienter and/or a change in weight exerted on the drill bit.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: A tool module interconnect (10) for interconnecting to adjoining modules for insertion in a drill string features a system which permits making the electrical interconnection before assembly of the mechanical connections to interconnect the tool modules together. The interconnect comprises a hollow interconnect body (18) open at both ends. A wire harness (18) is provided in the hollow body with terminal end connectors (26, 28) accessible from the respective open end of the interconnect body. The interconnect is adapted for attachment to adjoining modules, where at least one end has a rotatable threaded sleeve (24) for connection to a tool module by a threaded collar.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: A tool module interconnect (10) for interconnecting to adjoining modules for insertion in a drill string features a system which permits making the electrical interconnection before assembly of the mechanical connections to interconnect the tool modules together. The interconnect comprises a hollow interconnect body (18) open at both ends. A wire harness (18) is provided in the hollow body with terminal end connectors (26, 28) accessible from the respective open end of the interconnect body. The interconnect is adapted for attachment to adjoining modules, where at least one end has a rotatable threaded sleeve (24) for connection to a tool module by a threaded collar.

Abstract: An electrical isolation connector subassembly for interconnecting adjacent tubular drill rods of a drilling system used in drilling bore holes in earth formations, the connector comprising an electrically insulative sleeve being sandwiched between two electrically isolated subassembly components, the sleeve providing an exterior gap between the edges of the spaced apart electrically isolated components, the exterior gap having a width of less than 50 cm.

Abstract: Tool module interconnect for interconnecting to adjoining modules for insertion in a drill string features a system which permits making the electrical interconnection before assembly of the mechanical connections to interconnect the tool modules together. The interconnect comprises a hollow interconnect body open at both ends. A wire harness is provided in the hollow body with terminal end connectors accessible from the respective open end of the interconnect body. Both ends of the interconnect body are threaded with at least one end having a rotatable threaded sleeve adapted for connection to a tool module by a threaded collar. The ends of the interconnect body are adapted to receive seals for sealing each end of the interconnect body to a respective threaded collar when assembled to prevent thereby ingress of drilling mud into the hollow interconnect body. An interlock is provided at least at one end of the interconnect body with rotatable thread sleeve to engage the interconnect body with the tool module.