Patents by Inventor Rob Thodal

Rob Thodal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12280885
    Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: April 22, 2025
    Assignee: Joby Aero, Inc.
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
  • Publication number: 20240418093
    Abstract: A propeller blade pitch control mechanism configured to adjust and control the blade pitch of the blades of a multi-blade propeller simultaneously. The pitch control mechanism may have a pitch plate which is raised or lowered along a liner path along an axial direction using a linear drive, which may be a power screw. The pitch plate is coupled to the blade roots with kinematic links which transfer the linear axial motion of the pitch plate along the propeller spin axis into rotary motion of the propeller blade roots, thereby controlling the pitch of the propeller blades. The propeller pitch control mechanism may include springs or gas springs adapted to place the propeller blades in a low drag position in the event of failure of the blade pitch control mechanism.
    Type: Application
    Filed: May 31, 2024
    Publication date: December 19, 2024
    Inventors: Rob Thodal, Baixi Pei, Joachim L. Grenestedt, Mallory Snowden
  • Publication number: 20240262517
    Abstract: An aircraft propulsion system with an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Application
    Filed: February 24, 2024
    Publication date: August 8, 2024
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
  • Publication number: 20240171039
    Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.
    Type: Application
    Filed: January 26, 2024
    Publication date: May 23, 2024
    Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
  • Patent number: 11942855
    Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.
    Type: Grant
    Filed: August 12, 2021
    Date of Patent: March 26, 2024
    Assignee: Joby Aero, Inc.
    Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
  • Patent number: 11912393
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Grant
    Filed: January 28, 2022
    Date of Patent: February 27, 2024
    Assignee: Joby Aero, Inc.
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
  • Publication number: 20220173634
    Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.
    Type: Application
    Filed: August 12, 2021
    Publication date: June 2, 2022
    Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
  • Publication number: 20220169362
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Application
    Filed: January 28, 2022
    Publication date: June 2, 2022
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula
  • Patent number: 11312471
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Grant
    Filed: March 16, 2019
    Date of Patent: April 26, 2022
    Assignee: Joby Aero, Inc.
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
  • Patent number: 11161589
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Grant
    Filed: March 16, 2019
    Date of Patent: November 2, 2021
    Assignee: Joby Aero, Inc.
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
  • Publication number: 20210078715
    Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.
    Type: Application
    Filed: October 7, 2020
    Publication date: March 18, 2021
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
  • Patent number: 10843807
    Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: November 24, 2020
    Assignee: Joby Aero, Inc.
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
  • Publication number: 20200269990
    Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.
    Type: Application
    Filed: June 3, 2019
    Publication date: August 27, 2020
    Inventors: JoeBen Bevirt, Gregor Veble Miki, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
  • Publication number: 20190329859
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Application
    Filed: March 16, 2019
    Publication date: October 31, 2019
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula
  • Publication number: 20190329858
    Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.
    Type: Application
    Filed: March 16, 2019
    Publication date: October 31, 2019
    Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula