Patents by Inventor Rob Thodal
Rob Thodal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12280885Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.Type: GrantFiled: October 7, 2020Date of Patent: April 22, 2025Assignee: Joby Aero, Inc.Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
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Publication number: 20240418093Abstract: A propeller blade pitch control mechanism configured to adjust and control the blade pitch of the blades of a multi-blade propeller simultaneously. The pitch control mechanism may have a pitch plate which is raised or lowered along a liner path along an axial direction using a linear drive, which may be a power screw. The pitch plate is coupled to the blade roots with kinematic links which transfer the linear axial motion of the pitch plate along the propeller spin axis into rotary motion of the propeller blade roots, thereby controlling the pitch of the propeller blades. The propeller pitch control mechanism may include springs or gas springs adapted to place the propeller blades in a low drag position in the event of failure of the blade pitch control mechanism.Type: ApplicationFiled: May 31, 2024Publication date: December 19, 2024Inventors: Rob Thodal, Baixi Pei, Joachim L. Grenestedt, Mallory Snowden
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Publication number: 20240262517Abstract: An aircraft propulsion system with an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: ApplicationFiled: February 24, 2024Publication date: August 8, 2024Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
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Publication number: 20240171039Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.Type: ApplicationFiled: January 26, 2024Publication date: May 23, 2024Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
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Patent number: 11942855Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.Type: GrantFiled: August 12, 2021Date of Patent: March 26, 2024Assignee: Joby Aero, Inc.Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
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Patent number: 11912393Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: GrantFiled: January 28, 2022Date of Patent: February 27, 2024Assignee: Joby Aero, Inc.Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
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Publication number: 20220173634Abstract: A compact harmonic drive system with a motor residing within the flexspline cup. The motor may reside further into the flexspline cup than the wave generator, and the air gap of the motor may be further out radially than the interior of the wave generator bearing. The motor may use an outrunner configuration with an outboard rotor made up of magnets, allowing for a large radial distance to the air gap and resulting in higher torque. The interior stator windings are thermally well coupled to the drive system structure. The harmonic drive may be coupled to a deployment system adapted to support moment loads perpendicular to the rotation axis such that those loads are not supported by the harmonic drive.Type: ApplicationFiled: August 12, 2021Publication date: June 2, 2022Inventors: Jordin Gischler, Baixi Pei, Rob Thodal, JoeBen Bevirt
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Publication number: 20220169362Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: ApplicationFiled: January 28, 2022Publication date: June 2, 2022Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula
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Patent number: 11312471Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: GrantFiled: March 16, 2019Date of Patent: April 26, 2022Assignee: Joby Aero, Inc.Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
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Patent number: 11161589Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: GrantFiled: March 16, 2019Date of Patent: November 2, 2021Assignee: Joby Aero, Inc.Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithala
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Publication number: 20210078715Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.Type: ApplicationFiled: October 7, 2020Publication date: March 18, 2021Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
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Patent number: 10843807Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.Type: GrantFiled: June 3, 2019Date of Patent: November 24, 2020Assignee: Joby Aero, Inc.Inventors: JoeBen Bevirt, Gregor Veble Mikic, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
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Publication number: 20200269990Abstract: A system and method for reducing a psychoacoustic penalty of acoustic noise emitted by an aircraft, including a plurality of propulsion assemblies coupled to the aircraft, wherein each of the plurality of propulsion assemblies includes a motor, and a plurality of blades defined by a propeller, wherein the plurality of blades can define an asymmetric blade spacing; a control subsystem coupled to the aircraft and communicatively coupled to the motor of each of the plurality of propulsion assemblies, wherein the control subsystem is operable to rotate each of the plurality of propulsion assemblies at a different frequency to modulate the acoustic power distribution of the emitted acoustic signature.Type: ApplicationFiled: June 3, 2019Publication date: August 27, 2020Inventors: JoeBen Bevirt, Gregor Veble Miki, Jason Ryan, Alex Stoll, Rob Thodal, Jeremy Bain
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Publication number: 20190329859Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: ApplicationFiled: March 16, 2019Publication date: October 31, 2019Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula
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Publication number: 20190329858Abstract: An aircraft propulsion system with a drag reduction portion adapted to reduce skin friction on at least a portion of the external surface of an aircraft. The drag reduction portion may include an inlet to ingest airflow. The aircraft may also have an internally cooled electric motor adapted for use in an aerial vehicle. The motor may have its stator towards the center and have an external rotor. The rotor structure may be air cooled and may be a complex structure with an internal lattice adapted for airflow. The stator structure may be liquid cooled and may be a complex structure with an internal lattice adapted for liquid to flow through. A fluid pump may pump a liquid coolant through non-rotating portions of the motor stator and then through heat exchangers cooled in part by air which has flowed through the rotating portions of the motor rotor. The drag reduction portion and the cooled electric motor portion may share the same inlet.Type: ApplicationFiled: March 16, 2019Publication date: October 31, 2019Inventors: JoeBen Bevirt, Gregor Veble Mikic, Joey Milia, Rob Thodal, Vishnu Vithula