Abstract: A knife edge seal assembly includes at least one knife edge and at least one honeycomb ring seal. The at least one knife edge has material removed to a first knife edge radial height and the least one honeycomb ring seal has material removed to a finished radial thickness for sealable engagement with the at least one knife edge. The finished radial thickness of the replacement honeycomb ring seal establishes a first radial gap between an inner annular surface of the replacement honeycomb ring seal and the knife edge before the knife edge seal assembly begins rotating in the gas turbine.

Abstract: A method of repairing a gas turbine knife edge seal assembly in which assembly is included a used honeycomb ring seal and a knife edge. The method includes removing the used honeycomb ring seal, removing material from the knife edge to a first knife edge radial height, installing a replacement honeycomb ring seal with a stock radial thickness, and removing material from the replacement honeycomb ring seal to a finished radial thickness for sealable engagement with the knife edge. The finished radial thickness of the replacement honeycomb ring seal establishes a first radial gap between an inner annular surface of the replacement honeycomb ring seal and the knife edge before the knife edge seal assembly begins rotating in the gas turbine.

Abstract: A knife edge seal assembly includes at least one knife edge and at least one honeycomb ring seal. The at least one knife edge has material removed to a first knife edge radial height and the least one honeycomb ring seal has material removed to a finished radial thickness for sealable engagement with the at least one knife edge. The finished radial thickness of the replacement honeycomb ring seal establishes a first radial gap between an inner annular surface of the replacement honeycomb ring seal and the knife edge before the knife edge seal assembly begins rotating in the gas turbine.

Abstract: A rotor blade assembly includes a slot for mounting a rotor blade that extends partially through a rotor disk and a continuous uninterrupted hoop seal that extends about the circumference of the rotor disk. The rotor disk includes an integrally formed seal that includes at least one knife edge disposed concentrically about the rotor disk. The slot receives a root portion of a rotor blade but does not extend through the seal. As the seal remains an uninterrupted full hoop about the circumference of the rotor disk, additional rigidity and strength are realized. The increased rigidity and strength provided by the full hoop structure provides for the reduction in material and physical dimensions without compromising desired performance of the seal.

Abstract: A material having a plurality of impurity collection spaces has an outer face facing into a cooling air flow stream for a gas turbine engine component. Impurities such as sand or dirt will collect in the plurality of spaces. In a disclosed embodiment, a honeycombed material is utilized. The material may have a surface that will sit with at least a component parallel to an axial centerline of a gas turbine engine that is to receive the collection material. The material surface may also have a component which is generally perpendicular to the axial centerline. The material may be placed in a gas turbine engine upstream of the turbine section, and downstream of the combustion section. Moreover, the collection material may be placed such that there is cleaner air flow radially inwardly of the collection material, and heavier dirt-laden air passing along the collection material such that impurities can be collected.

Abstract: A method of repairing a gas turbine knife edge seal assembly in which assembly is included a used honeycomb ring seal and a knife edge. The method includes removing the used honeycomb ring seal, removing material from the knife edge to a first knife edge radial height, installing a replacement honeycomb ring seal with a stock radial thickness, and removing material from the replacement honeycomb ring seal to a finished radial thickness for sealable engagement with the knife edge. The finished radial thickness of the replacement honeycomb ring seal establishes a first radial gap between an inner annular surface of the replacement honeycomb ring seal and the knife edge before the knife edge seal assembly begins rotating in the gas turbine.

Abstract: The present invention provides a turbine blade having a revised under-platform structure including a unique coating combination that reduces mechanical stress factors within the turbine blade. The turbine blade includes a platform with an airfoil extending upwardly from the airfoil and a root portion extending downwardly from the platform. Two suction side tabs extend a first distance outward from a suction side of the root potion. Two pressure side tabs extend outward from a pressure side of the root portion. One of the two pressure side tabs extends outward a distance similar to the first distance, however, the other of the two pressure side tabs extends outward a distance much smaller than the first distance, which reduces stresses acting on the turbine blade. In addition, a plurality of coatings are systematically applied to the turbine blade to further reduce mechanical stress factors and improve cooling.

Abstract: The present invention provides an improved cooling circuit for a trailing edge of a turbine blade. The cooling circuit includes an inlet passage that receives a airflow and distributes the airflow through a feed passage. The feed passage primarily includes trip strips, at least one barrier including cross-over holes, teardrop shaped protrusions, and pockets disposed along a trailing edge. The geometry and positioning of both the cross-over holes and teardrop shaped protrusions downstream of the cross-over holes have been optimized to maximize cooling efficiency and reduce airflow. An improved transition between the inlet passage and the feed passage is also provided, which is arcuate and allows the airflow to maintain attachment and flow unimpeded from the inlet passage to the feed passage. The geometry of the pockets disposed along the trailing edge is optimized to improve cooling.

Abstract: A rotor blade assembly includes a slot for mounting a rotor blade that extends partially through a rotor disk and a continuous uninterrupted hoop seal that extends about the circumference of the rotor disk. The rotor disk includes an integrally formed seal that includes at least one knife edge disposed concentrically about the rotor disk. The slot receives a root portion of a rotor blade but does not extend through the seal. As the seal remains an uninterrupted full hoop about the circumference of the rotor disk, additional rigidity and strength are realized. The increased rigidity and strength provided by the full hoop structure provides for the reduction in material and physical dimensions without compromising desired performance of the seal.