Patents by Inventor Robert A. Dagle

Robert A. Dagle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10647625
    Abstract: A process for producing 1,3-butadiene (BD) from ethanol in a single step by s7passing a mixture containing ethanol in a gas phase over a multifunctional catalyst having a transition metal dispersion of at least 30% on a silica metal oxide support. In some examples the multifunctional catalyst comprises a silica metal oxide having a surface area of at least 200 m{circumflex over (?)}2/g. The multifunctional catalyst can include a transition metal oxide, a silica metal oxide made from a high purity silica gel, mesoporous silica and fumed silica, such as high purity SBA16, SBA15, or Davisil grade 646.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: May 12, 2020
    Assignee: BATTELLE MEMORIAL INSTITUTE
    Inventors: Vanessa Dagle, Robert A. Dagle
  • Patent number: 10647622
    Abstract: A simplified processes for producing desired chemicals such as butenes from feedstock mixtures containing ethanol. In one set of embodiments this is performed in a single step, wherein a feed containing ethanol in a gas phase is passed over an acidic metal oxide catalyst having a transition metal dispersion of at least 5% on a metal oxide support. The ethanol content of the feedstock mixture may vary from 10 to 100 percent of the feed and in those non-eat applications the ethanol feed may contain water.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: May 12, 2020
    Assignee: BATTELLE MEMORIAL INSTITUTE
    Inventors: Robert A. Dagle, Vanessa M. Dagle
  • Publication number: 20200079656
    Abstract: In one aspect, the disclosure relates to relates to heterogeneous catalysts useful for the synthesis of ammonia under microwave irradiation, processes for preparing the disclosed heterogeneous catalysts, and processes for synthesizing ammonia using the heterogeneous catalysts with microwave irradiation. In various aspects, the disclosed heterogeneous catalysts comprise: a metal selected from Group 7, Group 8, Group 9, Group 10, Group 11, or combinations thereof; a metal oxide support; and optionally a promoter material. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.
    Type: Application
    Filed: September 11, 2018
    Publication date: March 12, 2020
    Inventors: Jianli Hu, Dushyant Shekhawat, Christina Wildfire, Robert A. Dagle, Hanjing Tian, Albert Stiegman, Michael Spencer, Victor Abdel-Sayed, Mark D. Bearden
  • Patent number: 10538464
    Abstract: A system and process for processing biologically-derived compounds or a complex bio-oil by converting cyclic compounds in a complex bio-oil or biologically-derived compounds to desired materials such as high molecular weight paraffins with minimal carbon loss by using a ring-contraction catalyst to selectively produce C5 ring containing compounds; and then reacting the C5 ring containing compounds with a C5 ring opening catalyst in a second reactor to minimize carbon loss via cracking reactions.
    Type: Grant
    Filed: October 19, 2018
    Date of Patent: January 21, 2020
    Assignee: BATTELLE MEMORIAL INSTITUTE
    Inventors: Vanessa Dagle, Karl O. Albrecht, Robert A. Dagle
  • Publication number: 20180339283
    Abstract: A solar thermochemical processing system is disclosed. The system includes a first unit operation for receiving concentrated solar energy. Heat from the solar energy is used to drive the first unit operation. The first unit operation also receives a first set of reactants and produces a first set of products. A second unit operation receives the first set of products from the first unit operation and produces a second set of products. A third unit operation receives heat from the second unit operation to produce a portion of the first set of reactants.
    Type: Application
    Filed: April 10, 2018
    Publication date: November 29, 2018
    Applicant: Battelle Memorial Institute
    Inventors: Robert S. Wegeng, Paul H. Humble, Shankar Krishnan, Steven D. Leith, Daniel R. Palo, Robert A. Dagle
  • Publication number: 20180222813
    Abstract: A process for producing 1,3-butadiene (BD) from ethanol in a single step by s7 passing a mixture containing ethanol in a gas phase over a multifunctional catalyst having a transition metal dispersion of at least 30% on a silica metal oxide support. In some examples the multifunctional catalyst comprises a silica metal oxide having a surface area of at least 200 m?2/g. The multifunctional catalyst can include a transition metal oxide, a silica metal oxide made from a high purity silica gel, mesoporous silica and fumed silica, such as high purity SBA16, SBA15, or Davisil grade 646.
    Type: Application
    Filed: December 11, 2017
    Publication date: August 9, 2018
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Vanessa Dagle, Robert A. Dagle
  • Patent number: 9950305
    Abstract: A solar thermochemical processing system is disclosed. The system includes a first unit operation for receiving concentrated solar energy. Heat from the solar energy is used to drive the first unit operation. The first unit operation also receives a first set of reactants and produces a first set of products. A second unit operation receives the first set of products from the first unit operation and produces a second set of products. A third unit operation receives heat from the second unit operation to produce a portion of the first set of reactants.
    Type: Grant
    Filed: July 26, 2012
    Date of Patent: April 24, 2018
    Assignee: Battelle Memorial Institute
    Inventors: Robert S. Wegeng, Paul H. Humble, Shankar Krishnan, Steven D. Leith, Daniel R. Palo, Robert A. Dagle
  • Patent number: 9663435
    Abstract: A method for generating desired platform chemicals from feedstocks such as cellulosic biomass feedstocks containing levulinic acid by decarboxylating a feed stock comprising levulinic acid to generate ketones. This is done by passing a feed stock comprising levulinic acid in a gas phase over a non-precious metal catalyst on a neutral support.
    Type: Grant
    Filed: June 22, 2016
    Date of Patent: May 30, 2017
    Assignee: BATTELLE MEMORIAL INSTITUTE
    Inventors: Vanessa M. Dagle, Robert A. Dagle
  • Patent number: 8957259
    Abstract: Disclosed are methods for producing dimethyl ether (DME) from methanol and for producing DME directly from syngas, such as syngas from biomass. Also disclosed are apparatus for DME production. The disclosed processes generally function at higher temperatures with lower contact times and at lower pressures than conventional processes so as to produce higher DME yields than do conventional processes. Certain embodiments of the processes are carried out in reactors providing greater surface to volume ratios than the presently used DME reactors. Certain embodiments of the processes are carried out in systems comprising multiple microchannel reactors.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: February 17, 2015
    Assignee: Battelle Memorial Institute
    Inventors: Robert A. Dagle, Yong Wang, Eddie G. Baker, Jianli Hu
  • Patent number: 8877674
    Abstract: Carbon monoxide (CO) is selectively reacted with hydrogen (H2) over a ruthenium (Ru) on alumina catalyst at a temperature of about 210 to about 290° C. To be a viable option for micro catalytic fuel processing devices, highly active, selective, and stable catalysts must be demonstrated with as large a temperature window for feasible operation as possible. We have studied the effects of metal loading, preparation method, pretreatment conditions, and choice of support on the performance of Ru-based catalysts for such applications. Catalyst testing results and catalyst characterization using XRD and BET are discussed. In one example, operating at a gas hourly space velocity (GHSV) of 13,500 hr?1, a 3% Ru/Al2O3 catalyst yielded CO outputs less than 100 ppm in a temperature range from 240° C. to 285° C., while not exceeding a hydrogen consumption of 10%. This catalyst was further successfully demonstrated in a microchannel device.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: November 4, 2014
    Assignee: Battelle Memorial Institute
    Inventors: Robert A. Dagle, Yong Wang, Guanguang Xia
  • Patent number: 8696771
    Abstract: A compact integrated combustion reactor is described. In a preferred embodiment, the combustion catalyst is disposed in a staggered configuration such that the hot spot in an adjacent endothermic reaction chamber is substantially less than would occur with a conventional, unstaggered configuration. The integrated reactor may also include a methanation chamber for methanation of a reformate product. Systems containing reactant and product streams, and methods of conducting integrated combustion reactions are also described. A staggered catalyst conformation can be used more broadly for thermal chemical reactions requiring heat transfer in a layered device.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: April 15, 2014
    Assignee: Battelle Memorial Institute
    Inventors: Daniel R. Palo, Jamelyn D. Holladay, Robert A. Dagle, Robert T. Rozmiarek
  • Publication number: 20110039686
    Abstract: A new regeneration method has been developed which can effectively and efficiently remove sulfur from Ni-based steam reforming catalysts. In its simplest form the present invention comprises the steps of oxidizing a catalyst with a dilute O2 stream; decomposing the nickel sulfate under inert gas stream and removing sub-surface sulfur under steam reforming conditions. In some embodiments these steps can all be accomplished and the regenerated catalyst be reintroduced to a steam reforming operation in a matter of eight hours or less.
    Type: Application
    Filed: August 13, 2010
    Publication date: February 17, 2011
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Liyu Li, Christopher J. Howard, David L. King, Mark A. Gerber, Robert A. Dagle, Don J. Stevens
  • Patent number: 7858667
    Abstract: Methods for producing alcohols from CO or CO2 and H2 utilizing a palladium-zinc on alumina catalyst are described. Methods of synthesizing alcohols over various catalysts in microchannels are also described. Ethanol, higher alcohols, and other C2+ oxygenates can produced utilizing Rh—Mn or a Fisher-Tropsch catalyst.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: December 28, 2010
    Assignee: Battelle Memorial Institute
    Inventors: Jianli Hu, Robert A. Dagle, Jamelyn D. Holladay, Chunshe Cao, Yong Wang, James F. White, Douglas C. Elliott, Don J. Stevens
  • Patent number: 7758846
    Abstract: Methods for producing hydrogen via the water-gas shift reaction utilizing a palladium-zinc on alumina catalyst are described.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: July 20, 2010
    Assignee: Battelle Memorial Institute
    Inventors: Robert A. Dagle, Yong Wang, Jianli Hu
  • Publication number: 20090297435
    Abstract: The invention describes combustors and steam reformers and methods of combustion and steam reforming. For example, integrated combustion reactors are described in which heat from combustion is transferred to an endothermic reaction. Thermally efficient reactors and methods of alcohol steam reforming are also described. Also described is an integrated combustor/reformer containing a methanation catalyst.
    Type: Application
    Filed: August 9, 2009
    Publication date: December 3, 2009
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Jamelyn D. Holladay, Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Guanguang Xia, Eddie G. Baker, Daniel R. Palo, Max Phelps, Heon Jung
  • Publication number: 20090297434
    Abstract: The present invention provides catalysts, reactors, and methods of steam reforming alcohols over a catalyst. Surprisingly superior results and properties obtained in methods and catalysts of the present invention are also described.
    Type: Application
    Filed: November 23, 2008
    Publication date: December 3, 2009
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Chunshe Cao
  • Patent number: 7585472
    Abstract: The invention describes combustors and steam reformers and methods of combustion and steam reforming. For example, integrated combustion reactors are described in which heat from combustion is transferred to an endothermic reaction. Thermally efficient reactors and methods of alcohol steam reforming are also described. Also described is an integrated combustor/reformer containing a methanation catalyst.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: September 8, 2009
    Assignee: Battelle Memorial Institute
    Inventors: Jamelyn D. Holladay, Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Guanguang Xia, Eddie G. Baker, Daniel R. Palo, Max Phelps, Heon Jung
  • Patent number: 7563390
    Abstract: The present invention provides steam reforming catalyst compositions containing Pd and Zn, and methods of steam reforming alcohols over a catalyst. Surprisingly superior results and properties of the present invention, including low temperature activity and/or low carbon monoxide output, are also described. Methods of making a steam reforming catalyst are also provided.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: July 21, 2009
    Assignee: Battelle Memorial Institute
    Inventors: Jamelyn D. Holladay, Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Guanguang Xia, Eddie G. Baker, Daniel R. Palo, Max R. Phelps, Heon Jung
  • Patent number: 7470648
    Abstract: The present invention provides catalysts, reactors, and methods of steam reforming alcohols over a catalyst. Surprisingly superior results and properties obtained in methods and catalysts of the present invention are also described.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: December 30, 2008
    Assignee: Battelle Memorial Institute
    Inventors: Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Chunshe Cao
  • Publication number: 20070253893
    Abstract: Carbon monoxide (CO) is selectively reacted with hydrogen (H2) over a ruthenium (Ru) on alumina catalyst at a temperature of about 210 to about 290° C. To be a viable option for micro catalytic fuel processing devices, highly active, selective, and stable catalysts must be demonstrated with as large a temperature window for feasible operation as possible. We have studied the effects of metal loading, preparation method, pretreatment conditions, and choice of support on the performance of Ru-based catalysts for such applications. Catalyst testing results and catalyst characterization using XRD and BET are discussed. In one example, operating at a gas hourly space velocity (GHSV) of 13,500 hr?1, a 3% Ru/Al2O3 catalyst yielded CO outputs less than 100 ppm in a temperature range from 240° C. to 285° C., while not exceeding a hydrogen consumption of 10%. This catalyst was further successfully demonstrated in a microchannel device.
    Type: Application
    Filed: April 26, 2006
    Publication date: November 1, 2007
    Inventors: Robert Dagle, Yong Wang, Guanguang Xia