Abstract: A vehicular camera includes a lens barrel, a lens holder and an imager PCB. The lens barrel accommodates a lens and has a threaded inner end. The lens holder has a threaded passageway for threadedly receiving the threaded inner end of the lens barrel. The lens barrel is threadedly attached to the lens holder with a biasing element applying a biasing force at the lens barrel to urge the lens barrel in a direction outward away from the lens holder. The imager PCB is attached to the lens holder with an imager of the imager PCB facing the lens, and the imager PCB is adjusted relative to the lens holder and lens barrel construction to optically align the lens at the imager. After the imager PCB is secured relative to the lens holder, the lens barrel is rotated to adjust focus of the lens at the imager.

Abstract: A vehicular camera includes a lens barrel accommodating a lens and having at least two radial protrusions protruding radially outward at or near an inner end of the lens barrel. A lens holder includes a passageway for receiving the inner end of the lens barrel and has at least two slots extending longitudinally from a board end of the lens holder. The lens barrel is received in the lens holder and the board end of the lens holder is attached at an imager printed circuit board with the imager facing the lens. The radial protrusions are movable within the slots while the lens barrel is adjusted relative to the imager to align the lens at the imager. After the lens is aligned relative to the imager, the radial protrusions within the slots are welded to the lens holder to secure the lens barrel relative to the imager printed circuit board.

Abstract: A vehicular camera includes a front camera housing and a lens assembly having cylindrical barrel portion that is at least partially received at the front camera housing. An adhesive is disposed in an uncured state at the front camera housing and/or at the printed circuit board and laterally outboard of the imager. With the adhesive in the uncured state, an air gap exists between the inner surface of the lens and the imager. The adhesive is initially cured from the uncured state to an initially-cured state in an initial radiation curing process that comprises exposure to UV light for a first time period. With the adhesive in the initially-cured state, the front camera housing, with the printed circuit board adhesively attached thereto, is further cured to a further more cured state in a secondary curing process undertaken for a longer time period than the first time period.

Abstract: A method for testing a vehicular camera for a vehicular vision system includes providing a vehicular camera suitable for use on a vehicle, with the vehicular camera having a field of view. A collimator assembly is provided that includes an optic and a target fixedly disposed within the collimator assembly. The collimator assembly is positioned in the field of view of the vehicular camera such that the camera images light that reflects off the target and passes through the optic. The target has a stepped surface. Image data is captured with the vehicular camera, with the captured image data being representative of the stepped surface of the target. The captured image data is processed, via an image processor, and a defocus of the vehicular camera is estimated based on processing by the processor of the captured image data of the stepped surface of the target.

Abstract: A method for assembling an imager assembly for a vehicular camera includes providing a lens barrel that accommodates a lens, providing a lens holder, and providing a PCB with an imager disposed thereat. A cylindrical portion of the lens barrel is disposed in a cylindrical passageway of the lens holder and the PCB is disposed at the lens holder. An adhesive is dispensed to hold the lens optically aligned with the imager. After the lens is optically aligned with the imager, the adhesive is initially cured to an initially-cured state in an initial curing process for an initial-cure time period. The adhesive is further cured to a further-cured state in a secondary curing process for a longer further-cure time period. As further cured, the further-cured adhesive maintains optical alignment of the lens with the imager for use of the imager assembly in a vehicular camera in a vehicle.

Abstract: An imager assembly for a vehicular camera module includes an imager circuit board and a lens holder. An imager is disposed at the imager circuit board. The lens holder includes a lens holding portion that accommodates a lens. The lens holder includes a plurality of pins extending from an attaching portion and extending in a direction away from the lens holding portion of the lens holder. With the attaching portion of the lens holder at the imager circuit board, individual pins of the plurality of pins are received at least partially through respective apertures of the imager circuit board to locate the lens holder at the imager circuit board. With the pins received at least partially through the apertures of the imager circuit board, and with the lens aligned with the imager at the imager circuit board, the pins are fixedly attached at the imager circuit board.

Abstract: A camera sub-assembly for a vehicular camera includes a lens barrel having a cylinder accommodating a plurality of lens optics, and an annular flange extending radially outward from the cylinder. The cylinder is received in a receiving structure of a lens holder so that an annular attaching surface of the lens barrel is juxtaposed with an annular attaching surface of the receiving structure with a cured adhesive disposed between and contacting both of the annular attaching surfaces. The cured adhesive includes an adhesive material. With the lens optics aligned with respect to an imaging array of a printed circuit board attached at the lens holder, the adhesive material is cured to a partially-cured state via exposure of the adhesive material to ultraviolet light. With the joined lens barrel and lens holder construction at a further curing station, the adhesive material is further cured from the partially-cured state to a more-cured state.

Abstract: A method of testing a vehicular camera for a vehicular vision system includes providing a vehicular camera suitable for use on a vehicle, with the vehicular camera having a field of view. A collimator is provided that includes an optic and a target. The collimator is positioned in the field of view of the vehicular camera such that the camera images light that reflects off the target and passes through the optic. The target is angled or stepped relative to an image plane of the vehicular camera. Image data is captured with the vehicular camera, with the captured image data being representative of the angled or stepped target. The captured image data is processed, via an image processor, and a defocus of the vehicular camera is estimated based on processing by the processor of the captured image data of the angled or stepped target.

Abstract: A vehicular camera for a vehicular vision system includes a PCB having an imager disposed thereat, a lens barrel accommodating a lens, and a lens barrel support structure that protrudes from the PCB and at least partially circumscribes the imager. The lens barrel has an outer surface that extends between the ends of the lens barrel. The outer surface of the lens barrel is adhesively bonded to an inner surface of the lens barrel support structure via adhesive. The outer surface of the lens barrel radially opposes the inner surface of the lens barrel support structure where the adhesive is disposed. With the adhesive in its uncured state and contacting the opposed surfaces, the imager is optically aligned with the lens accommodated at the lens barrel. With the imager optically aligned with the lens, the adhesive is cured to adhesively attach the lens barrel at the lens barrel support structure.

Abstract: A method for assembling a vehicular camera module includes providing an imager circuit board and a lens holder. The lens holder includes a lens holding portion and an attaching portion, with the lens holding portion accommodating a lens. The attaching portion of the lens holder includes pins that, when the attaching portion is located at the imager circuit board, are received at least partially through apertures of the imager circuit board. With the pins received at least partially through the apertures, the lens holder is laterally adjusted relative to the imager circuit board and the pins are soldered at the imager circuit board so as to attach the lens holder at the imager circuit board to form an imager assembly. The imager assembly is attached at a camera housing, and a processing circuit board is accommodated at the camera housing and electrically connected to the imager circuit board.

Abstract: A vehicular camera includes a lens barrel, a lens holder and an imager PCB. The lens barrel accommodates a lens and has a threaded inner end. The lens holder has a threaded passageway for threadedly receiving the threaded inner end of the lens barrel. The lens barrel is threadedly attached to the lens holder with a biasing element applying a biasing force at the lens barrel to urge the lens barrel in a direction outward away from the lens holder. The imager PCB is attached to the lens holder with an imager of the imager PCB facing the lens, and the imager PCB is adjusted relative to the lens holder and lens barrel construction to optically align the lens at the imager. After the imager PCB is secured relative to the lens holder, the lens barrel is rotated to adjust focus of the lens at the imager.

Abstract: A method of providing a camera sub-assembly for a vehicular camera includes providing a lens barrel, a lens holder and a printed circuit board, and dispensing an adhesive in an uncured state at one or both of (i) an annular attaching surface at an outer end of a receiving structure of the lens holder and (ii) an annular attaching surface of an annular flange of the lens barrel. With the adhesive contacting both of the annular attaching surfaces, the lens optics are aligned with respect to the imaging array at the printed circuit board by utilizing a multi-axis positioning device. After aligning the lens optics with respect to the imaging array, the adhesive is cured to a first cure level and the lens barrel and the lens holder joined together by the adhesive are moved to a further curing station, where the adhesive is further cured to a second cure level.

Abstract: A method for assembling an imager assembly for a vehicular camera includes providing a lens barrel that accommodates a lens, providing a lens holder, and providing a PCB with an imager disposed thereat. A cylindrical portion of the lens barrel is disposed in a cylindrical passageway of the lens holder and the PCB is disposed at the lens holder. An adhesive is dispensed to hold the lens optically aligned with the imager. After the lens is optically aligned with the imager, the adhesive is initially cured to an initially-cured state in an initial curing process for an initial-cure time period. The adhesive is further cured to a further-cured state in a secondary curing process for a longer further-cure time period. As further cured, the further-cured adhesive maintains optical alignment of the lens with the imager for use of the imager assembly in a vehicular camera in a vehicle.

Abstract: A method of providing a camera sub-assembly for a vehicular camera includes providing a lens barrel, a lens holder and a printed circuit board, and dispensing an adhesive in an uncured state at one or both of (i) an annular attaching surface at an outer end of a receiving structure of the lens holder and (ii) an annular attaching surface of an annular flange of the lens barrel. With the adhesive contacting both of the annular attaching surfaces, the lens optics are aligned with respect to the imaging array at the printed circuit board by utilizing a multi-axis positioning device. After aligning the lens optics with respect to the imaging array, the adhesive is cured to a first cure level and the lens barrel and the lens holder joined together by the adhesive are moved to a further curing station, where the adhesive is further cured to a second cure level.

Abstract: A vehicular camera configured to be disposed at a vehicle so as to have a field of view exterior of the vehicle includes a lens holder, an imager printed circuit board, a connector printed circuit board and a rear housing. The circuitry of the imager printed circuit board is electrically connected to the circuitry of the connector printed circuit board via a flexible electrical connector. The imager printed circuit board has an imager disposed at a side thereof and is attached to the lens holder with the imager side facing the lens. The imager printed circuit board and the connector printed circuit board are joined together via a pliable material. The rear housing is mated with the lens holder to encase the imager printed circuit board and the connector printed board.

Abstract: A vehicular camera includes a lens accommodated in a lens barrel, a lens holder that accommodates at least part of the lens holder, and a printed circuit board with an imager disposed thereat. The camera utilizes an adhesive to hold the lens optically aligned with the imager. After the lens is optically aligned with the imager, the adhesive is initially curable to an initially-cured state in an initial curing process for an initial-cure time period. The initially-cured adhesive is further curable to a further-cured state in a secondary curing process for a further-cure time period that is longer than the initial-cure time period. As further cured, the further-cured adhesive maintains optical alignment of the lens with the imager for use of the vehicular camera in a vehicle.

Abstract: A vehicular camera includes a lens accommodated in a lens barrel, a lens holder that accommodates at least part of the lens holder, and a printed circuit board with an imager disposed thereat. The camera utilizes an adhesive to hold the lens optically aligned with the imager. After the lens is optically aligned with the imager, the adhesive is initially curable to an initially-cured state in an initial curing process for an initial-cure time period. The initially-cured adhesive is further curable to a further-cured state in a secondary curing process for a further-cure time period that is longer than the initial-cure time period. As further cured, the further-cured adhesive maintains optical alignment of the lens with the imager for use of the vehicular camera in a vehicle.

Abstract: A method of assembling a vehicular camera includes providing a printed circuit board and dispensing an adhesive in an uncured state at the printed circuit board. A front camera housing is mated with the circuit board, and the lens optics are aligned with respect to the imaging array at the circuit board by utilizing a multi-axis positioning device operable to translate the circuit board or lens assembly relative to the other along one or more orthogonal translational axes and manipulate the circuit board or lens assembly relative to the other about one or more orthogonal rotational axes. After aligning the lens optics with respect to the imaging array, the adhesive is cured to a first cure level and the joined lens assembly and the front camera housing are moved to a further curing station, where the adhesive is further cured to a second cure level.

Abstract: A method of testing a vehicular camera for a vehicular vision system includes providing a vehicular camera suitable for use on a vehicle, with the vehicular camera having a field of view. A collimator is provided that includes an optic and a target. The collimator is positioned in the field of view of the vehicular camera such that the camera images light that reflects off the target and passes through the optic. The target is angled or stepped relative to an image plane of the vehicular camera. Image data is captured with the vehicular camera, with the captured image data being representative of the angled or stepped target. The captured image data is processed, via an image processor, and a defocus of the vehicular camera is estimated based on processing by the processor of the captured image data of the angled or stepped target.

Abstract: A vehicular camera configured to be disposed at a vehicle so as to have a field of view exterior of the vehicle includes a lens holder, an imager printed circuit board, a connector printed circuit board and a rear housing. The imager printed circuit board has an imager disposed at a side thereof and is attached to the lens holder with the imager side facing the lens. The imager printed circuit board and the connector printed circuit board are joined together via a pliable material. The rear housing is mated with the lens holder to encase the imager printed circuit board and the connector printed board.