Abstract: A transducer diaphragm overload protection system provides a core of insulating material for supporting a sensor and being movable relative to a deflectable diaphragm portion, and establishes a mechanical interconnection between that deflectable portion of the diaphragm and that movable core, while that core is in a movable condition. The movable core is rendered stationary relative to the diaphragm, and the mechanical interconnection is removed by establishing between the deflectable diaphragm portion and the core a gap corresponding to a predetermined diaphragm deflection, while maintaining the core stationary relative to the diaphragm. Advantageously, in pressure transducers having a ceramic core for supporting the transducer sensor, the desired gap may then be established by locating a dissolvable shim between the core and the diaphragm, while such core is movable, and by thereafter dissolving such shim after the core has become set in the transducer.