Abstract: Provided is an aircraft fuselage structure having an outer skin, a support structure arrangement comprising a multiplicity of frame elements and a floor structure arrangement having a multiplicity of floor support struts. The aircraft fuselage structure provides a connection between the floor structure arrangement and the support structure arrangement which is as simple and quick to produce as possible, while not significantly increasing the weight or weakening the structure. Either the floor structure arrangement or the support structure arrangement can have at a connection there between a male connector element or a female connector element. The male connector element can have a peg which extends in the engagement direction and which has a circumferential outer surface which is provided with a multiplicity of circumferential projections. The female connector element can have a cavity, the inner surface of which is provided with a multiplicity of circumferential tabs.

Abstract: A fuselage cell for an aircraft includes at least two shell segments forming a fuselage cell. The shell segments are provided with a plurality of longitudinal and/or circumferential reinforcements that are integral with a skin panel of the respective shell segment. The reinforcements at least sectionally form a closed cross-sectional geometry together with at least the skin panel of the corresponding shell segment in order to create at least one hollow space, wherein at least one system component at least sectionally extends and/or at least one system medium is at least sectionally routed in the at least one hollow space. The reinforcements also fulfill the function of accommodating at least part of the system components and system mediums of the technical equipment of the aircraft. This results in weight savings and a simplified installation because the number of required mountings and connectors for the system components is reduced.

Abstract: Systems and methods for fabrication of composite shell elements and to the assembly of large scale structures comprising such composite shell elements are provided. The composite shell elements comprise two regions in which the resin is cured to different levels. As a consequence, the flexibility of the first region is greater than the flexibility of the second region. Since the first region defines a bending line, the composite shell element can be deformed along the bending line during assembly of the large scale structure. Thus, tolerances in fabrication of the composite shell elements may be compensated for in a time-efficient manner without the need for applying a shimming process.

Abstract: A support device, in particular an assembly support device for stabilizing a body part of a person includes a plurality of hinged-together elements designed to at least partially envelop a body part of a person, so that the plurality of hinged-together elements collectively form a flexible shell for the body part of the person. The flexible shell is designed to transfer a portion of a load acting on the body part of the person in order to stabilize the body part of the person. A vehicle, to which is secured an assembly support device, as well as a method for stabilizing a body part of a person during the assembly of a vehicle are also described.

Abstract: A device is provided for producing a bonded joint between fiber-reinforced thermoplastic parts to be joined, in which fiber-containing plastic material is mixed into the joining zone while friction stir welding the parts to be joined in the form of a butt joint.

Abstract: A riveting device for the riveting of components in an overlap joint, with an upper tool for driving a rivet into a rivet hole passing through the components, and with a lower tool as a dolly, which has a deforming section for purposes of plastically deforming the end of a rivet shaft driven through the rivet hole, wherein the riveting device has a magazine with a feed device for purposes of feeding a rivet into a shot passage of the upper tool, an actuator for purposes of accelerating the rivet introduced into the shot passage of the upper tool in the direction of the components, and an adjustment system for purposes of aligning the shot channel with the rivet hole. Also disclosed is a method for the riveting of components in an overlap joint.

Abstract: The embodiment relates to an assembly supporting device for supporting a technician during the assembly of an aircraft or spacecraft. The assembly supporting device comprises a mat with a plurality of chambers filled with a gas. The assembly supporting device further comprises a sensor unit designed to determine a respective current gas pressure in the individual gas-filled chambers. A pressure regulating unit can be used to set the respective gas pressure in the individual chambers as a function of the current gas pressure determined in the respective chambers.

Abstract: This relate to a method for attaching a component to a fuselage section of an aircraft or spacecraft. In a step of the method, a rail is arranged within a fuselage section of an aircraft, which rail extends in a longitudinal direction of the fuselage section. In another step, a support structure is movably mounted to the rail such that the support structure can be moved along the rail in the longitudinal direction of the fuselage section. The support structure comprises a positioning unit for positioning a tool for attaching the component to the fuselage section at a location where the component is to be attached to the fuselage section. The embodiments also relate to a device for attaching a component to a fuselage section of an aircraft.

Abstract: A method is provided for producing a bonded joint between fiber-reinforced thermoplastic parts to be joined, in which fiber-containing plastic material is mixed into the joining zone while friction stir welding the parts to be joined in the form of a butt joint. A device for carrying out such a method for a joined component is also provided.

Abstract: Disclosed is a method for the installation of systems in an aeroplane fuselage, a device with a rails system for the execution of the method, and a freight loading system, which uses the rails system as a guidance system for cargo.

Abstract: A lightweight structure at least sectionally composed of a plurality of connected mosaic elements and/or skin mosaic elements. The lightweight structure allows an essentially load-appropriate arrangement of the mosaic elements and/or the skin mosaic elements including the optional skin. The lightweight structure requires a significantly reduced number of connecting elements, such that the assembly effort can be reduced and an additional weight reduction can be achieved. Also, two variations of a method for manufacturing a lightweight structure are provided. Large-format lightweight structures such as, for example, an aircraft fuselage cell or partial shells thereof can also be manufactured in a reliable and dimensionally accurate fashion because only mosaic elements and skin mosaic elements, with relatively small dimensions, need to be handled.

Abstract: A process for manufacturing an integrated shell element including: providing a shell element lay-up tool with an upper tool surface; laying-up a resin impregnated fibers on the upper tool surface to form the shell element; providing on the resin impregnated fibers a stiffener element layup tool having surfaces to support a stiffener element structure; laying-up resin impregnated fibers on the stiffener element lay-up tool to form the stiffener element; curing in a single step the resin impregnated fibers such that the fibers forming the shell element and the fibers forming the stiffener element are laminated into an integrated shell element having a longitudinal or transversal stiffener element; and separating the integrated shell element from the shell element and stiffener element lay-up tools.

Abstract: Provided is a fuselage segment that extends in a longitudinal fuselage segment axis and is closed in a circumferential direction around this longitudinal fuselage segment axis. The fuselage segment features a plurality of shell components for forming a skin of the fuselage segment that respectively feature two first shell component edges extending along a longitudinal shell component direction and two second shell component edges extending along a lateral shell component direction. The shell components are respectively connected to at least one adjacent shell component along at least one first shell component edge and along at least one second shell component edge. Methods for manufacturing such a fuselage segment are also provided.

Abstract: An aircraft includes an insulation system for thermal and acoustic insulation. The insulation system includes a cabin, an outer skin, a sound insulating unit, and a heat insulating unit. The sound insulating unit is designed to acoustically insulate the aircraft. The heat insulating unit is designed to thermally insulate the aircraft. The sound insulating unit and the heat insulating unit are arranged between the cabin and the outer skin.

Abstract: A mounting system includes a first and second mounting part having a first and second base part with a first and second plurality of first and second locking means respectively, for mounting two components to each other. Each of the locking means is attached to the respective base part and is provided with an attachment part extending from the base part, and a distal part provided as a head portion with at least one engaging section protruding sidewards over the attachment part. The locking means are laterally displaceable in relation to the base part to allow sidewards displacement of the engaging sections for engagement and disengagement of the locking means and thus the first and the second base. In the engaged state, latching means are provided blocking the sidewards displacement of the engaging sections to an extent that a disengagement of the locking means is prevented.

Abstract: A method for the assembly of an aircraft fuselage, to a fuselage manufacturing station and to a construction kit includes providing a pre-assembled cockpit unit, a pre-assembled wing box, a pre-assembled tail unit and a plurality of pre-fabricated fuselage shell segments. Furthermore, the method involves positioning the cockpit unit, the wing box and the tail unit. Moreover, a first front fuselage shell segment is positioned on a front connecting region of the wing box, and a first rear fuselage shell segment is positioned on a rear connecting region of the wing box. The first front fuselage shell segment is joined to a second front fuselage shell segment, and the first rear fuselage shell segment is joined to a second rear fuselage shell segment. As a result of the above, following the assembly of the aircraft fuselage an aircraft fuselage can be provided that already comprises equipment elements or functional elements.

Abstract: An aircraft fuselage structure is disclosed having an outer skin, a support structure arrangement with frame elements, and a floor structure arrangement with floor support struts, the floor structure arrangement connected to the support structure arrangement via connection parts. A connection exists between the floor structure arrangement and the support structure arrangement, with a clamping element on the connection part and a locking element on the connection part. The clamping element includes a longitudinal section having a first and a second end. The first end is pivotally attached to the connection part. The second end includes a transverse section, the locking element including at least one locking groove, and the clamping element pivotable between an engagement position in which the transverse section engages the locking groove, and a released position, in which the transverse section is disengaged therefrom.

Abstract: A component for building a fuselage section of an aircraft includes a border area connectable to a corresponding further border area of a further component so as to form an electrically conductive joint, wherein the component includes a composite structure.

Abstract: A method of installing a fixture, such as a bracket, in a fuselage structure of an aircraft includes the steps of: providing or generating a three-dimensional digital model of the fixture; arranging a head of an additive manufacturing apparatus in the fuselage structure; and forming the fixture in situ in the fuselage structure with the head of the additive manufacturing apparatus based upon the digital model of the fixture. The fixture is installed in the fuselage structure by bonding or fusing the fixture to the fuselage structure as the fixture is formed. A fixture, such as a bracket, which is generated in situ in a fuselage structure of an aircraft based upon a three-dimensional digital model, wherein the fixture is bonded or fused to the fuselage structure as the fixture is formed.

Abstract: A riveting device for the riveting of components in an overlap joint, with an upper tool for driving a rivet into a rivet hole passing through the components, and with a lower tool as a dolly, which has a deforming section for purposes of plastically deforming the end of a rivet shaft driven through the rivet hole, wherein the riveting device has a magazine with a feed device for purposes of feeding a rivet into a shot passage of the upper tool, an actuator for purposes of accelerating the rivet introduced into the shot passage of the upper tool in the direction of the components, and an adjustment system for purposes of aligning the shot channel with the rivet hole. Also disclosed is a method for the riveting of components in an overlap joint.