Abstract: In a dual-gradient drilling apparatus, a subsea solids processing unit includes a housing, a solids processing mechanism disposed in the housing between a drilling mud inlet and a drilling mud outlet, and a flushing mechanism configured to flush the solids processing mechanism with a flushing fluid. A subsea solids processing unit may be controlled by rotating the solids processing mechanism in a forward direction and increasing a drive torque when a measured speed of the solids processing mechanism is below a desired rotation speed. The desired rotation speed may be decreased when a measured torque exceeds a selected maximum and a rotation direction of the solids processing mechanism may be reversed when the measured speed falls below a selected minimum.

Abstract: Apparatuses useable in an offshore drilling installation close to the seabed for controlling well influx within a wellbore are provided. An apparatus includes a centralizer and flow constrictor assembly, a sensor and a controller. The centralizer and flow constrictor assembly are configured to centralize a drill string within a drill riser and regulate a return mud flow. The sensor is located close to the centralizer and flow constrictor assembly and configured to acquire values of at least one parameter related to the return mud flow. The controller is coupled to the centralizer and flow constrictor assembly and the sensor. The controller is configured to control the centralizer and flow constrictor assembly to achieve a value of a control parameter close to a predetermined value, based on the values acquired by the sensor.

Abstract: Methods and devices for using position data of a piston connected to a ram block in a blowout preventer to determine a backlash of the ram block, and/or to record a position of the ram block, and/or to calculate an instant when a supplemental closing pressure is desired to be applied, and/or to determine when maintenance of a ram locking mechanism is due, and/or to determine when sealing elements are worn.

Abstract: Method and deadman test circuit for testing a functionality of a shearing blowout preventer. The circuit includes a solenoid valve configured to be electrically controlled and to receive a fluid under a first pressure; a sub plate mounted valve configured to be hydraulically controlled by the solenoid valve and to receive the fluid under a second pressure; and a selector valve fluidly connecting an output of the sub plate mounted valve to a shearing blowout preventer and to a device. The selector valve is configured to be operated by an operator.

Abstract: System and method for controlling a blowout preventer (BOP) stack and a tree attached to a wellhead of a well. The system includes at least a MUX pod configured to receive electrical signals and a fluid under pressure, and to provide a first set of functions to the LMRP part, and a second set of functions to a lower BOP part; a pod extension module configured to receive the fluid under pressure from the MUX pod, and to provide a third set of functions to the tree based on the received fluid under pressure; and a control part configured to be attached to the tree and to communicate with the pod extension module. The third set of functions for the tree is different from the second set of functions provided to the lower BOP part.

Abstract: A method for interchangeably connecting undersea a marine package with first and second pressure control devices. The method includes lowering undersea the marine package toward the first pressure control device such that a first half of a feed-thru component mounted to the marine package contacts a second half of the feed-thru component mounted on the first pressure control device; engaging the first and second halves, wherein the first and second halves of the feed-thru component were not previously engaged while the marine package and the first pressure control device were each assembled above sea; and locking the first half to the second half by using an external pressure such that a functionality of the feed-thru component is achieved.

Abstract: A pump includes a housing partially bounded by first and second outer walls, an inner wall fixed within a bore, a first piston disposed between the first outer wall and the inner wall, a second piston disposed between the second outer wall and the inner wall, a coupling member coupling the first and second pistons, a plurality of valves, and a control unit configured to communicate with the plurality of valves. Wherein One of a first inner chamber and a first outer chamber is configured to receive process fluid and the other of the first inner chamber and the first outer chamber is configured to receive working fluid, and one of a second inner chamber and a second outer chamber is configured to receive damping fluid and the other of the second inner chamber and the second outer chamber is configured to receive working fluid.

Abstract: A pressure driven pumping system includes a piston disposed within a first bore of a housing to separate a process chamber from a working chamber. A rod member coupled to the separating member extends into a reduced pressure chamber. The piston has a first face exposed to the process chamber and a second face exposed to the working chamber. The second face has an effective area less than an effective area of the first face. The housing may be placed in seawater at a selected depth. The process chamber can be in fluid communication with a well to pass well fluid into the process chamber at well pressure to move the piston, to discharge seawater from the seawater chamber. The working fluid, typically seawater in a subsea application, is pumped into the working chamber to move the piston, which discharges well fluid from the process chamber.

Abstract: In a dual-gradient drilling apparatus, a subsea solids processing unit includes a housing, a solids processing mechanism disposed in the housing between a drilling mud inlet and a drilling mud outlet, and a flushing mechanism configured to flush the solids processing mechanism with a flushing fluid. A subsea solids processing unit may be controlled by rotating the solids processing mechanism in a forward direction and increasing a drive torque when a measured speed of the solids processing mechanism is below a desired rotation speed. The desired rotation speed may be decreased when a measured torque exceeds a selected maximum and a rotation direction of the solids processing mechanism may be reversed when the measured speed falls below a selected minimum.

Abstract: In a dual-gradient drilling apparatus, a subsea solids processing unit includes a housing, a solids processing mechanism disposed in the housing between a drilling mud inlet and a drilling mud outlet, and a flushing mechanism configured to flush the solids processing mechanism with a flushing fluid. A subsea solids processing unit may be controlled by rotating the solids processing mechanism in a forward direction and increasing a drive torque when a measured speed of the solids processing mechanism is below a desired rotation speed. The desired rotation speed may be decreased when a measured torque exceeds a selected maximum and a rotation direction of the solids processing mechanism may be reversed when the measured speed falls below a selected minimum.

Abstract: A method for connecting a lower marine riser package to a lower blowout preventer stack. The method includes lowering a frame of the lower marine riser package toward a frame of the lower blowout preventer stack such that a first half of a feed-thru component contacts a second half of the feed-thru component; floating at least one of the first half of the feed-thru component or the second half of the feed-thru component while the frame of the lower marine package is further lowered toward the frame of the lower blowout preventer stack; and engaging the first half of the feed-thru component to the second half of the feed-thru component after further lowering the lower marine riser package toward the lower blowout preventer stack.

Abstract: A method to interchangeably connect a plurality of Lower Marine Riser Packages with a lower BOP stack includes engaging a Lower Marine Riser Package connector of the Lower Marine Riser Package, with a Lower Stack mandrel connector of a Lower Stack, thereby aligning the Lower Marine Riser Package and the Lower Stack axially about a vertical axis, engaging at least one ring alignment pin of the Lower Marine Riser Package with at least one alignment plate of the Lower Stack, thereby rotationally aligning the Lower Marine Riser Package and the Lower Stack within a specified angle about the vertical axis, and engaging feed-thru connections between the Lower Marine Riser Package and the Lower Stack.

Abstract: A method to determine movement of a wellhead component includes sensing a relative position of the wellhead component with a magnetostrictive sensor over a selected interval of time. The method includes sending a signal from the magnetostrictive sensor to a data acquisition device and recording the relative position of the wellhead component with the data acquisition device with respect to the selected interval of time. Further, the method includes comparing the recorded position of the wellhead component with operations data to determine if the relative position is desirable.

Abstract: A ram-type blowout preventer includes a pair of ram assemblies adapted for controlled lateral movement to and from a vertical bore. Each ram assembly has a hydraulic piston connected at a first end to a ram block and at a second end to a piston tail. A magnetostrictive waveguide tube extends into a bore of at least one piston tail and a permanent magnet is disposed upon the at least one piston tail. The magnetostrictive waveguide tube has a conducting wire to receive an interrogation pulse from a transducer, the interrogation pulse generates a helical return signal in response to a relative position of the permanent magnet with respect to the waveguide tube, and the transducer is configured to receive the helical return signal and output a position of the ram block corresponding to the at least one piston tail.

Abstract: A pressure driven pumping system includes a piston disposed within a first bore of a housing to separate a process chamber from a working chamber. A rod member coupled to the separating member extends into a reduced pressure chamber. The piston has a first face exposed to the process chamber and a second face exposed to the working chamber. The second face has an effective area less than an effective area of the first face. The housing may be placed in seawater at a selected depth. The process chamber can be in fluid communication with a well to pass well fluid into the process chamber at well pressure to move the piston, to discharge seawater from the seawater chamber. The working fluid, typically seawater in a subsea application, is pumped into the working chamber to move the piston, which discharges well fluid from the process chamber.

Abstract: Methods and devices for using position data of a piston connected to a ram block in a blowout preventer to determine a backlash of the ram block, and/or to record a position of the ram block, and/or to calculate an instant when a supplemental closing pressure is desired to be applied, and/or to determine when maintenance of a ram locking mechanism is due, and/or to determine when sealing elements are worn.

Abstract: In a dual-gradient drilling apparatus, a subsea solids processing unit includes a housing, a solids processing mechanism disposed in the housing between a drilling mud inlet and a drilling mud outlet, and a flushing mechanism configured to flush the solids processing mechanism with a flushing fluid. A subsea solids processing unit may be controlled by rotating the solids processing mechanism in a forward direction and increasing a drive torque when a measured speed of the solids processing mechanism is below a desired rotation speed. The desired rotation speed may be decreased when a measured torque exceeds a selected maximum and a rotation direction of the solids processing mechanism may be reversed when the measured speed falls below a selected minimum.

Abstract: The present disclosure provides a fastener to secure a flange to a main body of a blowout preventer, the fastener including a housing configured to receive a locking pin, a plurality of cavities located within one of the housing or the locking pin, the plurality of cavities each comprising an inclined surface extending from a deep sections of the cavity, a plurality of rollers positioned in the plurality of cavities, and a release cage to retain the plurality of rollers in the plurality of cavities, wherein the release cage moves the plurality of rollers along the inclined surfaces and into compressive engagement between the locking pin and the housing.

Abstract: A pressure driven pumping system includes a piston disposed within a first bore of a housing to separate a process chamber from a working chamber. A rod member coupled to the separating member extends into a reduced pressure chamber. The piston has a first face exposed to the process chamber and a second face exposed to the working chamber. The second face has an effective area less than an effective area of the first face. The housing may be placed in seawater at a selected depth. The process chamber can be in fluid communication with a well to pass well fluid into the process chamber at well pressure to move the piston, to discharge seawater from the seawater chamber. The working fluid, typically seawater in a subsea application, is pumped into the working chamber to move the piston, which discharges well fluid from the process chamber.

Abstract: A ram-type blowout preventer includes a first ram block having a first shearing element and a first sealing element, a second ram block opposing the first ram block and having a second shearing element and a second sealing element, a load intensifying member coupled to the first ram block, wherein the load intensifying member is a stiff cantilever beam, a receptacle of the second ram block to receive the load intensifying member when the first ram block and the second ram block close together, and shims between a top surface of the load intensifying member and a top surface of the receptacle. The load intensifying member is configured to apply a spring force when the load intensifying member is engaged within the receptacle.