Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a clay-organic cation intercalate comprising a layered clay material intercalated with at least two organic cations, wherein at least one organic cation comprises ligands each having 7 or less carbons and at least one organic cation comprises at least one ligand having 12 or more carbons. The invention also relates to a process for preparing a nanocomposite and articles produced from a nanocomposite.

Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: The present invention relates to processes for preparing a nanocomposite comprising: a. preparing an organoclay material by reacting a swellable layered clay with an onium ion represented by Formula (I): wherein i) M is nitrogen or phosphorus, ii) R1 is a straight or branched alkyl group having at least 8 carbon atoms, iii) R2, R3, and R4 are independently selected from organic or oligomeric ligands or hydrogen, and iv) at least one of R2, R3, and R4 comprises an alkylene oxide group having from 2 to 6 carbon atoms or a polyalkylene oxide group, and b. melt mixing the organoclay material with an expanding agent, and c. melt extruding the expanded organoclay and a polymer to provide a nanocomposite.

Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: The present invention relates to oxygen scavenging compositions comprising a) platelet particles having attached thereto at least one oxygen scavenging organic cation and b) at least one oxidation catalyst. The oxygen scavenging compositions of the present invention maybe readily incorporated into a variety of matrix polymers to create polymer composites, which display improved passive barrier and oxygen scavenging capabilities. Articles formed from these composites are also disclosed.

Abstract: The present invention relates to a composition comprising (i) a layered clay material that has been cation-exchanged with an organic cation salt represented by Formula (I): wherein M is nitrogen or phosphorous, X− is a halide, hydroxide, or acetate anion, R1 is a straight or branched alkyl group having at least 8 carbon atoms, and R2, R3, and R4 are independently hydrogen or a straight or branched alkyl group having 1 to 22 carbon atoms; and (ii) at least one expanding agent, wherein the cation-exchanged clay material contains platelet particles and the expanding agent separates the platelet particles. The present invention also relates to a composite comprising a polymer having dispersed therein a composition of this invention. Preferred polymers for use in the composite include polyesters. The composite of the present invention shows vastly improved platelet separation as evidenced by higher than previously reported basal spacing.

Abstract: This invention relates to a polymer-clay nanocomposite having an improved gas permeability comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a layered clay material intercalated with a mixture of at least two organic cations. The invention also relates to processes for preparing a nanocomposite and articles produced from a nanocomposite.

Abstract: This invention relates to a colorant composition comprising a layered clay material intercalated with at least one cationic colorant, optical brightener or a mixture thereof. This invention also relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and (ii) a layered clay material intercalated with at least one cationic colorant, optical brightener or a mixture thereof, wherein the clay-cation colorant/optical brightener intercalate is incorporated into the matrix polymer. The invention further relates to articles produced from the polymer nanocomposite.

Abstract: The present invention relates to processes for preparing a nanocomposite comprising:

Abstract: The invention is directed to a nanocomposite material and products produced from the nanocomposite material. This invention is also directed to a process for preparing a polymer-clay nanocomposite comprising the steps of (i) forming a concentrate comprising a layered clay material with a matrix polymer-compatible functionalized oligomer or polymer, and (ii) melt compounding the concentrate with a melt-processable matrix polymer to produce a polymer-clay nanocomposite.

Abstract: This invention relates to a polymer-clay intercalates, exfoliates, nanocomposites and methods of manufacturing comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: This invention relates to a polymer-clay nanocomposite having an improved gas permeability comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a layered clay material intercalated with a mixture of at least two organic cations. The invention also relates to processes for preparing a nanocomposite and articles produced from a nanocomposite.

Abstract: The invention is directed to an nanocomposite material and products produced from the nanocomposite material. This invention is also directed to a process for preparing a polymer-clay nanocomposite comprising the steps of (i) forming a concetrate comprising a layered clay material with a matrix polymer-compatible functionalized oligomer or polymer, and (ii) melt compounding the concentrate with a melt-processible matrix polymer to produce a polymer-clay nanocomposite.

Abstract: The present invention relates to a polyester-platelet particle composite comprising at least one polyester having dispersed therein a platelet particle dispersion comprising chalcogen or platelet particles and at least one water dissipatible polymer.

Abstract: This invention relates to a polymer-clay intercalates, exfoliates, nanocomposites and methods of manufacturing comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: The present invention relates to polyester-platelet particle composite comprising; at least one polyester having dispersed therein a platelet particle dispersion comprising about 0.01 to about 25 weight percent platelet particles and at least one water dissipatible polymer in a concentration which is at least about 1 part water dissipatible polymer to 1 part said polyester wherein said platelet particles primarily comprise individual platelet particles and tactoids. The composites of the present invention are prepared by dispersing at least one clay material in a water dissipatible polymer to form a platelet particle dispersion; introducing said platelet particle dispersion to a polyester and extrusion mixing said dispersion and polyester.

Abstract: The present invention relates to polyester-platelet particle composite compositions comprising about 0.01 to about 25 weight percent platelet particles dispersed in at least one polyester wherein said composition has an I.V. of greater than about 0.55 dl/g, low shear melt viscosity greater than about 30,000 poise and a gas permeability which is at least 10% lower than that of unmodified polyester and processes for producing same.

Abstract: A poly(hydroxy ester ether) is prepared by reacting a) a diacid containing a hetero moiety of the formula:HO.sub.2 CCH.sub.2 X(RX).sub.y CH.sub.2 CO.sub.2 Hwherein X is selected from the group consisting of --O--, --S--, and NH; y is the whole number 0 or 1; and R is selected from the group consisting of an aromatic moiety and a heterocyclic moiety having from 6 to 30 carbon atoms; andb) a diglycidyl ether generally represented by the formula: ##STR1## wherein R.sup.2 is an aromatic moiety or divalent aliphatic hydrocarbon having 2 to 20 carbon atoms. Films, articles and laminations made from the composition exhibit an oxygen permeability of less than about 8 cc-mil/100 in.sup.2 -24 hour-atmosphere. The present invention is further directed to a miscible blend having the poly(hydroxy ester ether) of the present invention and a second component selected from a saturated polyester of an aromatic diacid, such as PET and PEN.

Abstract: The present invention relates to a composition comprising platelet particles treated with at least one polyalkoxylated ammonium salt comprising at least one polyalkoxylated group consisting of greater than 5 repeating alkyl oxide groups. The treated particles of the present invention display particularly good dispersion when incorporated into various polyester compositions at concentrations up to about 25 weight %. Also disclosed is a process incorporating said treated platelet particles into a polyester and for forming said treated platelet particles.

Abstract: The present invention relates to a composition comprising a polymer having dispersed therein at least one layered clay material which has been cation exchanged with an organic cation salts represented by Formula I: ##STR1## wherein M represents either nitrogen or phosphorous; X.sup.- represents an anion selected from the group consisting of halogen, hydroxide, or acetate anions, preferably chloride and bromide; R.sub.1 is selected from the group consisting of straight and branched alkyl groups having at least 8 carbon atoms; R.sub.2, R.sub.3, and R.sub.4 are independently selected from straight or branched alkyl groups having 1 to four carbon atoms; and at least one expanding agent which is compatible with said polymer. Preferred polymers include polyesters. The compositions of the present invention show vastly improved platelet separation as evidenced by higher than previously reported basal spacing.