Abstract: Embodiments disclosed herein include pre-terminated fiber optic connector sub-assemblies, and related fiber optic connectors, cables, and methods. In certain embodiments, an optical fiber stub is pre-installed in a ferrule bore of a ferrule of a fiber optic connector sub-assembly, to provide the pre-terminated fiber optic connector sub-assembly. The optical fiber stub can be pre-installed in the ferrule bore prior to termination of the fiber optic connector sub-assembly. Because the pre-terminated optical fiber stub disposed in the ferrule bore is not directly accessible through a ferrule body of the ferrule when a field optical fiber is disposed in the ferrule bore for fusion splicing, the ferrule has properties that allow thermal energy to be directed through the ferrule body into the ferrule bore. In this manner, the optical fiber stub pre-installed in the ferrule bore can be fusion spliced with the field optical fiber to terminate a fiber optic cable.

Abstract: An optical fiber includes a glass fiber, having a cladding and core, surrounded by a polymer coating. Some of the coating is removed by a laser beam so that the optical fiber comprises a first lengthwise portion covered by the coating and a second lengthwise portion where the coating is not present on at least ninety-five (95) percent of an exterior surface of the second lengthwise portion. A microstructure of the polymer coating, adjacent to the second lengthwise portion on the first lengthwise portion, tapers at an angle such that a thickness of the polymer coating decreases toward the second lengthwise portion as a function of proximity to the second lengthwise portion. The optical fiber may also be optionally cleaved with the laser beam.

Abstract: An optical fiber connector includes a ferrule configured to receive an optical fiber. The ferrule has a fiber bore and a storage location interior to the ferrule and adjacent to the fiber bore. The storage location comprises a funnel-shaped portion that is directed toward the fiber bore. An adhesive material is positioned in the storage location of the ferrule. The adhesive material is a dry and solid material.

Abstract: Embodiments disclosed herein include pre-terminated fiber optic connector sub-assemblies, and related fiber optic connectors, cables, and methods. In certain embodiments, an optical fiber stub is pre-installed in a ferrule bore of a ferrule of a fiber optic connector sub-assembly, to provide the pre-terminated fiber optic connector sub-assembly. The optical fiber stub can be pre-installed in the ferrule bore prior to termination of the fiber optic connector sub-assembly. Because the pre-terminated optical fiber stub disposed in the ferrule bore is not directly accessible through a ferrule body of the ferrule when a field optical fiber is disposed in the ferrule bore for fusion splicing, the ferrule has properties that allow thermal energy to be directed through the ferrule body into the ferrule bore. In this manner, the optical fiber stub pre-installed in the ferrule bore can be fusion spliced with the field optical fiber to terminate a fiber optic cable.

Abstract: An optical fiber connector includes a ferrule configured to receive an optical fiber. The ferrule has a fiber bore and a storage location interior to the ferrule and adjacent to the fiber bore. The storage location comprises a funnel-shaped portion that is directed toward the fiber bore. An adhesive material is positioned in the storage location of the ferrule. The adhesive material is a dry and solid material.

Abstract: A method of securing an optical fiber to a ferrule involves heating the ferrule to cause thermal expansion. A ferrule bore of the ferrule increases in diameter as a result of the thermal expansion, and an optical fiber is inserted into the ferrule bore. The ferrule is then cooled so that the ferrule bore decreases in diameter and forms a mechanical interface with the optical fiber. Finally, the optical fiber is fused to the ferrule by irradiating the optical fiber and the ferrule with laser energy.

Abstract: Coating removal systems for optical fibers are disclosed. Related methods and optical fibers processed with these methods and coating removal systems are also disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating which does not contribute to the optical performance of the optical fiber. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured to enable reliable optical communications. A laser beam may be directed at the protective coating to remove the protective coating by one or more ablating, melting, vaporizing, and/or thermal decomposing processes. The optical fiber may also be optionally cleaved. In this manner, the coating may be efficiently removed while retaining at least fifty percent of the tensile strength of the optical fiber.

Abstract: Embodiments disclosed herein include pre-terminated fiber optic connector sub-assemblies, and related fiber optic connectors, cables, and methods. In certain embodiments, an optical fiber stub is pre-installed in a ferrule bore of a ferrule of a fiber optic connector sub-assembly, to provide the pre-terminated fiber optic connector sub-assembly. The optical fiber stub can be pre-installed in the ferrule bore prior to termination of the fiber optic connector sub-assembly. Because the pre-terminated optical fiber stub disposed in the ferrule bore is not directly accessible through a ferrule body of the ferrule when a field optical fiber is disposed in the ferrule bore for fusion splicing, the ferrule has properties that allow thermal energy to be directed through the ferrule body into the ferrule bore. In this manner, the optical fiber stub pre-installed in the ferrule bore can be fusion spliced with the field optical fiber to terminate a fiber optic cable.

Abstract: Simultaneous thermal forming of a ferrule and optical fiber as part of a ferrule assembly to thermally form an optical surface in the ferrule assembly. Related fiber optic components, connectors, assemblies, and methods are disclosed. In certain embodiments, the ferrule assembly is comprised of a ferrule and an optical fiber having an end portion extending from an end face of the ferrule. The ferrule may be made from a material or material composition having the same or similar thermal energy absorption characteristics as the optical fiber disposed in the ferrule. Thus, when the end face of the ferrule and an end portion of an optical fiber are simultaneously exposed to a wavelength(s) of a laser beam emitted by a laser, at least a portion of the end face of the ferrule and end portion of the optical fiber are both thermally formed together to form an optical surface.

Abstract: Coating removal systems for optical fibers are disclosed. Related methods and optical fibers processed with these methods and coating removal systems are also disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating which does not contribute to the optical performance of the optical fiber. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured to enable reliable optical communications. A laser beam may be directed at the protective coating to remove the protective coating by one or more ablating, melting, vaporizing, and/or thermal decomposing processes. The optical fiber may also be optionally cleaved. In this manner, the coating may be efficiently removed while retaining at least fifty percent of the tensile strength of the optical fiber.

Abstract: A pre-terminated optical fiber assembly with a ferrule having front and rear opposed faces and at least one fiber bore defined longitudinally therethrough includes a glass optical fiber is disposed within the at least one fiber bore with the fiber fused to the ferrule at a location at least 1 mm deep inside the bore. A method for fusing is also disclosed. The ferrule 14 is desirably composed of an inorganic composite material, the composite comprising a material gradient from at least 75% by volume of a first inorganic material to at least 75% by volume of second inorganic material in the radially inward direction, where the first inorganic material has a fracture toughness of at least 1 MPa·m1/2, and the second inorganic material has a softening point of no greater than 1000° C., desirably no greater than 900° C.

Abstract: Coating removal systems for optical fibers are disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured in a connector to enable reliable optical communications. A laser beam may remove the protective coating while the optical fiber is under tension. In this manner, the coating may be efficiently removed while retaining tensile strength of the optical fiber.

Abstract: An optical fiber connector preloaded with an adhesive is provided. The optical connector includes an optical fiber-receiving passage. The passage includes a first passage section extending inwardly from the first face, and the first passage section has a first width. The passage includes a second passage section extending inwardly from the second face, and the second passage section has a second width. The second width is less than the first width. The passage includes a transition passage section located between the first passage section and the second passage section. The transition passage has a variable width, and the variable width of the transition section decreases as the distance to the second face decreases. A meltable adhesive composition is located within the transition passage section and is configured to bind an optical fiber to an inner surface of the second passage following melting and solidification of the adhesive composition.

Abstract: A ferrule for optical waveguides includes an exterior and an interior of the ferrule. The interior of the ferrule has a bore defined therein that is configured to receive an optical waveguide. Material of the ferrule is such that the material changes from the interior to the exterior of the ferrule, where the thermal expansion coefficient of the material transitions from less than 30×10?7/° C. at the interior of the ferrule to greater than 70×10?7/° C. at the exterior of the ferrule. The thermal expansion coefficient of the material may change by way of discrete layers in the material between the interior and exterior of the ferrule.

Abstract: An adapter plate assembly includes an adapter for mating two connectors and an adapter plate. The adapter includes a first end and a second end and a passage therethrough. The adapter further includes an adapter footprint and an adapter flange. The first end has an external threaded portion and the second end has an external threaded portion. The adapter is adapted to receive a ruggedized connector in the first and a multi-fiber connector in the second end. The adapter plate includes an aperture for receiving at least a portion of the adapter, a footprint receiving portion for receiving at least a portion of the adapter footprint, a flange receiving portion for receiving the adapter flange, and an attachment feature. A method of assembling the adapter plate and mounting the adapter plate to a non-standard wall is described.

Abstract: Embodiments disclosed herein include ferrule assemblies employing mechanical interfaces for optical fibers and related component and methods. The ferrule assemblies may be used in fiber optic connectors to precisely position the optical fiber relative to the ferrule to facilitate an optical connection with another optical device. In certain embodiments disclosed herein, the ferrule assemblies include a ferrule that includes an inner surface forming a ferrule bore. Each of the ferrules may also include an end portion of an optical fiber disposed in the ferrule bore. The inner surface of the ferrule bore abuts against an outer surface of the optical fiber to form a mechanical interface. In this manner, the mechanical interface secures the optical fiber within the ferrule bore and precisely positioned relative to the ferrule. This mechanical interface may eliminate the need for epoxy or other means to secure the optical fiber within the ferrule bore.

Abstract: Simultaneous thermal forming of a ferrule and optical fiber as part of a ferrule assembly to thermally form an optical surface in the ferrule assembly. Related fiber optic components, connectors, assemblies, and methods are disclosed. In certain embodiments, the ferrule assembly is comprised of a ferrule and an optical fiber having an end portion extending from an end face of the ferrule. The ferrule may be made from a material or material composition having the same or similar thermal energy absorption characteristics as the optical fiber disposed in the ferrule. Thus, when the end face of the ferrule and an end portion of an optical fiber are simultaneously exposed to a wavelength(s) of a laser beam emitted by a laser, at least a portion of the end face of the ferrule and end portion of the optical fiber are both thermally formed together to form an optical surface.

Abstract: A pre-terminated optical fiber assembly with a ferrule having front and rear opposed faces and at least one fiber bore defined longitudinally therethrough includes a glass optical fiber is disposed within the at least one fiber bore with the fiber fused to the ferrule at a location at least 1 mm deep inside the bore. A method for fusing is also disclosed. The ferrule 14 is desirably composed of an inorganic composite material, the composite comprising a material gradient from at least 75% by volume of a first inorganic material to at least 75% by volume of second inorganic material in the radially inward direction, where the first inorganic material has a fracture toughness of at least 1 MPa•m1/2, and the second inorganic material has a softening point of no greater than 1000° C., desirably no greater than 900° C.

Abstract: An adapter plate assembly includes an adapter for mating two connectors and an adapter plate. The adapter includes a first end and a second end and a passage therethrough. The adapter further includes an adapter footprint and an adapter flange. The first end has an external threaded portion and the second end has an external threaded portion. The adapter is adapted to receive a ruggedized connector in the first and a multi-fiber connector in the second end. The adapter plate includes an aperture for receiving at least a portion of the adapter, a footprint receiving portion for receiving at least a portion of the adapter footprint, a flange receiving portion for receiving the adapter flange, and an attachment feature. A method of assembling the adapter plate and mounting the adapter plate to a non-standard wall is described.

Abstract: A bi-directional cable assembly for use with a fiber optic cable that includes at least one cable optical fiber that can carry bi-directional optical signals. The cable assembly is connected to the fiber optic cable at a mid-span location, where the cable fiber is preterminated to form upstream and downstream cable fiber sections. A tether having an upstream and/or a downstream tether fiber is spliced to corresponding preterminated upstream and/or downstream cable fibers at respective one or more splice locations. At least one of the tether fibers is a bend-resistant optical fiber that includes a bend angle equal to or about 180 degrees so that the tether extends in one direction from the mid-span access point along the fiber optic cable. A low-profile protective cover covers the mid-span access point and an end-portion of the tether. A protective tube may be used to house the bend-improved fiber and the splices that connect the cable fiber sections to the tether fibers.