Abstract: A wired pipe coupler that carries at least a data signal includes a carrier having a plurality of electrical components disposed therein and one or more antennas supported by and spaced from the carrier, the one or more antennas being electrically coupled to the carrier through respective ones of the plurality of electrical components.

Abstract: A method of forming a wired pipe transmission line includes: providing an assembly that includes an inner conductor surrounded by an insulating material; attaching a fixation element to the assembly at or near an end thereof; providing a tubular outer conductor; disposing the assembly and the fixation element within the outer conductor; and fixedly attaching the fixation element to the inner portion of the tubular outer conductor.

Abstract: A wired pipe segment includes a body extending from a box end to a pin end and a coupler located in one of the box and pin ends. The coupler includes a carrier having at least one electrical component disposed therein and one or more antennas supported by and spaced from the carrier and being electrically coupled to the carrier through at least one of the electrical components, the antennas being formed in the carrier in a same molding machine. The segment also includes a transmission line extending away from the coupler towards the other of the box and pin end and in communication with the one or more antennas.

Abstract: An apparatus for securing a transmission line in a downhole component includes: an element coupled to an exterior surface of the transmission line, the transmission line configured to be disposed in a communication conduit that extends through the downhole component, the element configured to restrict axial movement of the transmission line within the communication conduit.

Abstract: A method of forming a wired pipe transmission line includes: providing an assembly that includes an inner conductor surrounded by an insulating material; attaching a fixation element to the assembly at or near an end thereof; providing a tubular outer conductor; disposing the assembly and the fixation element within the outer conductor; and fixedly attaching the fixation element to the inner portion of the tubular outer conductor.

Abstract: A downhole tool includes a tool body having an outer surface portion and an inner surface portion and a recess formed in one of the outer surface portion and inner surface portion. At least one removable electronic component access member is detachably mounted to the tool body. The removable electronic component access member provides access to electronic components housed in the recess. A metallic seal is provided on at least one of the tool body and the removable electronic component access member. The metallic seal prevents fluid ingress into the recess through the at least one removable electronic component access member.

Abstract: A downhole tool includes a tool body having an in inner surface portion and an outer surface portion. The outer surface portion includes a recess having a peripheral wall and an inner surface. A multi-chip module (MCM) housing is defined in the recess. The MCM housing includes one or more fortifying members that support axial and radial loading of the downhole tool and include one or more electronics receiving zones.

Abstract: A wired pipe transmission line for disposal in a wired pipe segment for use in subterranean drilling. The transmission line includes an assembly including an inner conductor and a dielectric layer including silicon dioxide (SiO2) insulating material surrounding the inner conductor and a protective layer that is formed of a rigid material and surrounding the dielectric layer. Also included is a method of forming a wired pipe transmission line.

Abstract: A sealed chamber for disposal in a wired pipe segment includes a base element, electronics supported in a chamber in the base element and a sealing layer that prevents the electronics inside the chamber from harmful gases and fluids, the sealing layer comprising a reactive multi-layer foil material (RMFM).

Abstract: A threaded tubular section includes a first tubular member made of a first material, the first tubular member including a threaded pin section. The section also includes a second tubular member made of a second material, the second tubular member including a threaded box section to mate with the threaded pin section. A pressure equalization device made of a third material is disposed between the first tubular member and the second tubular member, the pressure equalization device including one or more openings to equalize pressure in an interior of a thread connection of the first and the second tubular members with pressure in a bore or an annulus of the first and the second tubular members.

Abstract: A wired pipe segment includes an inner bore extending through the wired pipe segment and a transmission line channel forming a channel from outside the wired pipe segment to the inner bore and including an inlet into the inner bore. The inner bore includes a pocket formed in the inner bore proximate the inlet and an insert is disposed in the pocket that substantially fills the pocket.

Abstract: A wired pipe transmission line for disposal in a wired pipe segment. The line includes an assembly including an inner conductor and an insulating material surrounding the inner conductor and a protective layer that is formed of a continuous portion of a starting material spirally around the assembly.

Abstract: An electronics frame for a wired pipe drill string, including a housing arranged to be disposed within the wired pipe drill string. The housing includes a chamber formed therein and one or more electronic components disposed in the chamber. A shape memory element is disposed in the chamber. The shape memory element is transitionable in response to a transition stimulus between a first shape permitting positioning within the chamber and a second shape sealingly engagable with the housing to isolate the one or more electronic components from fluid. A method of isolating an electronic component is also included.

Abstract: An electronic frame for use in a downhole component coupling mechanism in a segmented wired pipe system includes a first frame element including at least one retaining structure configured to retain an electronic component. The frame also includes a sealed chamber disposed in the frame element, the sealed chamber including inputs to receive input signals from communication elements and either couple the inputs together or direct the input signals to control electronics.

Abstract: An apparatus for communicating a signal to or from a downhole tool includes a drill pipe configured to be rotated to drill a borehole, a tubular under axial tension and secured in the drill pipe, and a retention device secured to the tubular and configured to maintain the tubular under the axial tension. The retention device includes a portion extending from a body of the device in a direction that is non-inward-radial with respect to a longitudinal axis of the drill pipe. The apparatus further includes a transmission line disposed in the tubular and in an opening of the retention device and in communication with the downhole tool.

Abstract: A tubular section and a system including the tubular section are described. The tubular section includes a first tubular member including a threaded pin section and a second tubular member, the second tubular member including a threaded box section configured to mate with the threaded pin section. The tubular section also includes a shoulder ring disposed between the first tubular member and the second tubular member, wherein a wall thickness of at least a portion of the shoulder ring is greater than a smallest wall thickness of the threaded pin section of the first tubular member.

Abstract: Disclosed is a method and assembly for providing tension to a transmission line in a pipe. The method includes inserting a transmission line into a transmission line channel of a pipe. The transmission line has a first end and a second end, the transmission line being inserted into a first end of the pipe second-end-first. The transmission line has a first tension-load-supporting mechanism attached to the first end of the transmission line. The method includes applying a first level of tension to the transmission line in the pipe and applying a second tension-load-supporting mechanism to the second end of the transmission line while the first level of tension is applied to the transmission line. The method further includes removing the first level of tension from the transmission line to maintain a second level of tension along the transmission line between the first and second tension-load-supporting mechanisms.

Abstract: An electronics frame for a wired pipe drill string, including a housing arranged to be disposed within the wired pipe drill string. The housing includes a chamber formed therein and one or more electronic components disposed in the chamber. A shape memory element is disposed in the chamber. The shape memory element is transitionable in response to a transition stimulus between a first shape permitting positioning within the chamber and a second shape sealingly engagable with the housing to isolate the one or more electronic components from fluid. A method of isolating an electronic component is also included.

Abstract: A wired pipe system includes a wired pipe segment having a first end and a second end, a first coupler in the first end and a second coupler in the second end and a transmission line disposed in the wired pipe segment between the first and second ends. The transmission line includes a transmission cable that includes an inner conductor and an insulating material disposed about the inner conductor as well as a a wire channel surrounding the insulating material and the inner conductor for at least a portion of a length of the transmission cable. The wire channel and the insulating material are mated together by at least one mating feature.

Abstract: An apparatus for retaining electronic components in a downhole component coupling mechanism includes: a power supply frame including a first housing configured to retain a power supply therein and isolate the power supply from downhole fluids, the power supply frame configured to be disposed in and constrained axially by a coupling assembly of a first downhole component and a second downhole component; an electronic component disposed in a second housing in the coupling assembly, the electronic component located external to the power supply frame; and a connector configured to transmit electric power from the power supply to the electronic component to supply electrical power to the electronic component.