Patents by Inventor Robert C. Hefty

Robert C. Hefty has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9234775
    Abstract: Methods of measuring gas flow rates in a gas supply system for supplying gas to a plasma processing chamber are provided. In a differential flow method, a flow controller is operated at different set flow rates, and upstream orifice pressures are measured for the set flow rates at ambient conditions. The measured orifice pressures are referenced to a secondary flow verification method that generates corresponding actual gas flow rates for the different set flow rates. The upstream orifice pressures can be used as a differential comparison for subsequent orifice pressure measurements taken at any temperature condition of the chamber. In an absolute flow method, some parameters of a selected gas and orifice are predetermined, and other parameters of the gas are measured while the gas is being flowed from a flow controller at a set flow rate through an orifice. In this method, any flow controller set point can be flowed at any time and at any chamber condition, such as during plasma processing operations.
    Type: Grant
    Filed: October 3, 2013
    Date of Patent: January 12, 2016
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Dean J. Larson, Robert C. Hefty, James V. Tietz, William S. Kennedy, Eric H. Lenz, William M. Denty, Jr., Enrico Magni
  • Patent number: 8906248
    Abstract: A method etching features through a stack of a silicon nitride layer over a silicon layer over a silicon oxide layer in a plasma processing chamber is provided. The silicon nitride layer is etched in the plasma processing chamber, comprising; flowing a silicon nitride etch gas; forming the silicon nitride etch gas into a plasma to etch the silicon nitride layer, and stopping the flow of the silicon nitride etch gas. The silicon layer is, comprising flowing a silicon etch gas, wherein the silicon etch gas comprises SF6 or SiF4, forming the silicon etch gas into a, and stopping the flow of the silicon etch gas. The silicon oxide layer is etched in the plasma processing chamber, comprising flowing a silicon oxide etch gas, forming the silicon oxide etch gas into a plasma, and stopping the flow of the silicon oxide etch gas.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: December 9, 2014
    Assignee: Lam Research Corporation
    Inventors: Siyi Li, Robert C. Hefty, Mark Todhunter Robson, James R. Bowers, Audrey Charles
  • Publication number: 20140033828
    Abstract: Methods of measuring gas flow rates in a gas supply system for supplying gas to a plasma processing chamber are provided. In a differential flow method, a flow controller is operated at different set flow rates, and upstream orifice pressures are measured for the set flow rates at ambient conditions. The measured orifice pressures are referenced to a secondary flow verification method that generates corresponding actual gas flow rates for the different set flow rates. The upstream orifice pressures can be used as a differential comparison for subsequent orifice pressure measurements taken at any temperature condition of the chamber. In an absolute flow method, some parameters of a selected gas and orifice are predetermined, and other parameters of the gas are measured while the gas is being flowed from a flow controller at a set flow rate through an orifice. In this method, any flow controller set point can be flowed at any time and at any chamber condition, such as during plasma processing operations.
    Type: Application
    Filed: October 3, 2013
    Publication date: February 6, 2014
    Applicant: Lam Research Corporation
    Inventors: Dean J. Larson, Robert C. Hefty, James V. Tietz, William S. Kennedy, Eric H. Lenz, William M. Denty, JR., Enrico Magni
  • Publication number: 20130149869
    Abstract: A method etching features through a stack of a silicon nitride layer over a silicon layer over a silicon oxide layer in a plasma processing chamber is provided. The silicon nitride layer is etched in the plasma processing chamber, comprising; flowing a silicon nitride etch gas; forming the silicon nitride etch gas into a plasma to etch the silicon nitride layer, and stopping the flow of the silicon nitride etch gas. The silicon layer is, comprising flowing a silicon etch gas, wherein the silicon etch gas comprises SF6 or SiF4, forming the silicon etch gas into a, and stopping the flow of the silicon etch gas. The silicon oxide layer is etched in the plasma processing chamber, comprising flowing a silicon oxide etch gas, forming the silicon oxide etch gas into a plasma, and stopping the flow of the silicon oxide etch gas.
    Type: Application
    Filed: December 13, 2011
    Publication date: June 13, 2013
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Siyi LI, Robert C. HEFTY, Mark Todhunter ROBSON, James R. BOWERS, Audrey CHARLES
  • Patent number: 8394722
    Abstract: A method for controlling critical dimension (CD) of etch features in an etch layer disposed below a functionalized organic mask layer disposed below an intermediate mask layer, disposed below a patterned photoresist mask, which forms a stack is provided. The intermediate mask layer is opened by selectively etching the intermediate mask layer with respect to the patterned photoresist mask. The functionalized organic mask layer is opened. The functionalized organic mask layer opening comprises flowing an open gas comprising COS, forming a plasma, and stopping the flowing of the open gas. The etch layer is etched.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: March 12, 2013
    Assignee: Lam Research Corporation
    Inventors: Gerardo A. Delgadino, Robert C. Hefty
  • Publication number: 20120237740
    Abstract: A process including article of manufacture, utilizes nanoparticles, such as quantum dots, as pigment or dye-pigment to color an article, via dye-sublimation, printing, coloring, or painting methods. Garments or decorative media are manufactured utilizing these methods to incorporate nanoparticles as coloring agents.
    Type: Application
    Filed: March 13, 2012
    Publication date: September 20, 2012
    Inventors: Robert C. Hefty, Emily J. Hefty
  • Patent number: 8236188
    Abstract: A method for etching features in a low-k dielectric layer disposed below an organic mask is provided by an embodiment of the invention. Features are etched into the low-k dielectric layer through the organic mask. A fluorocarbon layer is deposited on the low-k dielectric layer. The fluorocarbon layer is cured. The organic mask is stripped.
    Type: Grant
    Filed: April 7, 2010
    Date of Patent: August 7, 2012
    Assignee: Lam Research Corporation
    Inventors: Bing Ji, Kenji Takeshita, Andrew D. Bailey, III, Eric A. Hudson, Maryam Moravej, Stephen M. Sirard, Jungmin Ko, Daniel Le, Robert C. Hefty, Yu Cheng, Gerardo A. Delgadino, Bi-Ming Yen
  • Patent number: 8114780
    Abstract: A method of removing carbon doped silicon oxide between metal contacts is provided. A layer of the carbon doped silicon oxide is converted to a layer of silicon oxide by removing the carbon dopant. The converted layer of silicon oxide is selectively wet etched with respect to the carbon doped silicon oxide and the metal contacts, which forms recess between the metal contacts.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: February 14, 2012
    Assignee: Lam Research Corporation
    Inventors: Mayumi Block, Robert C. Hefty, Stephen M. Sirard, Kenji Takeshita
  • Publication number: 20100261352
    Abstract: A method for etching features in a low-k dielectric layer disposed below an organic mask is provided by an embodiment of the invention. Features are etched into the low-k dielectric layer through the organic mask. A fluorocarbon layer is deposited on the low-k dielectric layer. The fluorocarbon layer is cured. The organic mask is stripped.
    Type: Application
    Filed: April 7, 2010
    Publication date: October 14, 2010
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Bing Ji, Kenji Takeshita, Andrew D. Bailey, III, Eric A. Hudson, Maryam Moravej, Stephen M. Sirard, Jungmin Ko, Daniel Le, Robert C. Hefty, Yu Cheng, Gerardo A. Delgadino, Bi-Ming Yen
  • Publication number: 20100248485
    Abstract: A method of removing carbon doped silicon oxide between metal contacts is provided. A layer of the carbon doped silicon oxide is converted to a layer of silicon oxide by removing the carbon dopant. The converted layer of silicon oxide is selectively wet etched with respect to the carbon doped silicon oxide and the metal contacts, which forms recess between the metal contacts.
    Type: Application
    Filed: March 27, 2009
    Publication date: September 30, 2010
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Mayumi Block, Robert C. Hefty, Stephen M. Sirard, Kenji Takeshita
  • Publication number: 20100108264
    Abstract: A method for controlling critical dimension (CD) of etch features in an etch layer disposed below a functionalized organic mask layer disposed below an intermediate mask layer, disposed below a patterned photoresist mask, which forms a stack is provided. The intermediate mask layer is opened by selectively etching the intermediate mask layer with respect to the patterned photoresist mask. The functionalized organic mask layer is opened. The functionalized organic mask layer opening comprises flowing an open gas comprising COS, forming a plasma, and stopping the flowing of the open gas. The etch layer is etched.
    Type: Application
    Filed: November 3, 2008
    Publication date: May 6, 2010
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Gerardo A. Delgadino, Robert C. Hefty