Patents by Inventor Robert C. Lemon

Robert C. Lemon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8882993
    Abstract: This invention relates to stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: November 11, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih Frank Lai, Robert E. Kay, Jason Wu, Kun Wang, Robert C. Lemon
  • Patent number: 8852326
    Abstract: This invention relates to aggregates of small particles of synthetic faujasite zeolite. Small primary particles of zeolite are clustered into larger secondary particles. The observable average width of the primary particles may be 0.3 micron or less and the observable average width of the secondary particles may be 0.8 micron or more. The silica to alumina ratio of the zeolite may be less than 4:1.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: October 7, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, Robert C. Lemon, John S. Buchanan, Christine E. Kliewer, Wieslaw J. Roth
  • Patent number: 8524630
    Abstract: A mesoporous oxide composition includes, other than oxygen, a major amount of aluminum and lesser amounts of phosphorus and at least one rare earth element. The compositions have high surface area and excellent thermal and hydrothermal stability, with a relatively narrow pore size distribution in the mesoporous range. These compositions may be prepared by a hydrothermal co-precipitation method using an organic templating agent. These mesoporous oxide compositions may be used as catalysts or as supports for catalysts, for example, in a fluid catalytic cracking process.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: September 3, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, Robert C. Lemon
  • Patent number: 8367028
    Abstract: A porous material comprises oxides of silicon and aluminum and is substantially free of X-ray diffraction peaks in its calcined form. The material is characterized by the following properties: (a) a Bronsted acid site density as measured by temperature programmed ammonia adsorption of at least 0.005 mmol/g; (b) an alpha value of at least 0.5; (c) a specific surface area of about 50 to about 160 m2 g?1; (d) a total pore volume of about 0.14 to about 1.0 cm3 g?1; and (d) a micropore volume of about 0.001 to about 0.015 cm3 g?1.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: February 5, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Robert C. Lemon, Gordon J. Kennedy, Michael C. Kerby, Kirk D. Schmitt, James C. Vartuli, Kun Wang
  • Publication number: 20130029832
    Abstract: This invention relates to stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Application
    Filed: March 6, 2012
    Publication date: January 31, 2013
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Wenyih Frank Lai, Robert E. Kay, Jason Wu, Kun Wang, Robert C. Lemon
  • Publication number: 20120227584
    Abstract: This invention relates to aggregates of small particles of synthetic faujasite zeolite. Small primary particles of zeolite are clustered into larger secondary particles. The observable average width of the primary particles may be 0.3 micron or less and the observable average width of the secondary particles may be 0.8 micron or more. The silica to alumina ratio of the zeolite may be less than 4:1.
    Type: Application
    Filed: March 7, 2011
    Publication date: September 13, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Kun Wang, Robert C. Lemon, John S. Buchanan, Christine E. Kliewer, Wieslaw J. Roth
  • Publication number: 20120088654
    Abstract: A mesoporous oxide composition includes, other than oxygen, a major amount of aluminum and lesser amounts of phosphorus and at least one rare earth element. The compositions have high surface area and excellent thermal and hydrothermal stability, with a relatively narrow pore size distribution in the mesoporous range. These compositions may be prepared by a hydrothermal co-precipitation method using an organic templating agent. These mesoporous oxide compositions may be used as catalysts or as supports for catalysts, for example, in a fluid catalytic cracking process.
    Type: Application
    Filed: October 8, 2010
    Publication date: April 12, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Kun Wang, Robert C. Lemon
  • Patent number: 7985883
    Abstract: In a process for producing hydroperoxides, an alkylaromatic compound of general formula (I): in which R1 and R2 each independently represents an alkyl group having from 1 to 4 carbon atoms, provided that R1 and R2 may be joined to form a cyclic group having from 4 to 10 carbon atoms, said cyclic group being optionally substituted, and R3 represents hydrogen, one or more alkyl groups having from 1 to 4 carbon atoms or a cyclohexyl group, with oxygen in the presence of a catalyst comprising a manganese oxide molecular sieve to produce a hydroperoxide of general formula (II): in which R1, R2 and R3 have the same meaning as in formula (I). The hydroperoxide of formula (II) may then be converted to a phenol and an aldehyde or a ketone of the general formula R1COCH2R2 (III), in which R1 and R2 have the same meaning as in formula (I). In the case where the ketone is cyclohexanone, this may then be dehydrogenated to produce further phenol.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: July 26, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James C. Vartuli, Jihad M. Dakka, Robert C. Lemon
  • Patent number: 7910772
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Grant
    Filed: August 26, 2010
    Date of Patent: March 22, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, James C. Vartuli, Wilfried Jozef Mortier, Jihad Mohammed Dakka, Robert C. Lemon
  • Publication number: 20100324326
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Application
    Filed: August 26, 2010
    Publication date: December 23, 2010
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon
  • Patent number: 7807601
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: October 5, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon
  • Publication number: 20100217048
    Abstract: In a process for producing hydroperoxides, an alkylaromatic compound of general formula (I): in which R1 and R2 each independently represents an alkyl group having from 1 to 4 carbon atoms, provided that R1 and R2 may be joined to form a cyclic group having from 4 to 10 carbon atoms, said cyclic group being optionally substituted, and R3 represents hydrogen, one or more alkyl groups having from 1 to 4 carbon atoms or a cyclohexyl group, with oxygen in the presence of a catalyst comprising a manganese oxide molecular sieve to produce a hydroperoxide of general formula (II): in which R1, R2 and R3 have the same meaning as in formula (I). The hydroperoxide of formula (II) may then be converted to a phenol and an aldehyde or a ketone of the general formula R1COCH2R2 (III), in which R1 and R2 have the same meaning as in formula (I). In the case where the ketone is cyclohexanone, this may then be dehydrogenated to produce further phenol.
    Type: Application
    Filed: July 8, 2008
    Publication date: August 26, 2010
    Inventors: James C. Vartuli, Jihad M. Dakka, Robert C. Lemon
  • Publication number: 20100189620
    Abstract: A porous material comprises oxides of silicon and aluminum and is substantially free of X-ray diffraction peaks in its calcined form. The material is characterized by the following properties: (a) a Bronsted acid site density as measured by temperature programmed ammonia adsorption of at least 0.005 mmol/g; (b) an alpha value of at least 0.5; (c) a specific surface area of about 50 to about 160 m2 g?1; (d) a total pore volume of about 0.14 to about 1.0 cm3 g?1; and (d) a micropore volume of about 0.001 to about 0.015 cm3 g?1.
    Type: Application
    Filed: December 4, 2009
    Publication date: July 29, 2010
    Inventors: Robert C. Lemon, Gordon J. Kennedy, Michael C. Kerby, Kirk D. Schmitt, James C. Vartuli, Kun Wang
  • Patent number: 7649123
    Abstract: A process for the oligomerization of propylene is disclosed wherein a tungstated zirconia catalyst prepared as a distillation structure is used in a reaction distillation zone under conditions of temperature and pressure to concurrently react the propylene to produce oligomers thereof and separate the oligomer products from unreacted propylene by fractional distillation in a distillation column reactor. Compared to the prior art tubular or plug flow reactors, lower temperatures and pressures are used to produce higher conversions and selectivities to preferred isomeric forms useful for preparing neo acids.
    Type: Grant
    Filed: January 15, 2008
    Date of Patent: January 19, 2010
    Assignees: Catalytic Distillation Technologies, ExxonMobil Chemical Patents Inc.
    Inventors: Michael J. Keenan, Ramzi Y. Saleh, James C. Vartuli, Robert C. Lemon, Jean W. Beeckman, Christopher C. Boyer, Mitchell E. Loescher
  • Publication number: 20090182183
    Abstract: A process for the oligomerization of propylene is disclosed wherein a tungstated zirconia catalyst prepared as a distillation structure is used in a reaction distillation zone under conditions of temperature and pressure to concurrently react the propylene to produce oligomers thereof and separate the oligomer products from unreacted propylene by fractional distillation in a distillation column reactor. Compared to the prior art tubular or plug flow reactors, lower temperatures and pressures are used to produce higher conversions and selectivities to preferred isomeric forms useful for preparing neo acids.
    Type: Application
    Filed: January 15, 2008
    Publication date: July 16, 2009
    Applicants: CATALYTIC DISTILLATION TECHNOLOGIES, EXXONMOBIL CHEMICAL PATENTS, INC.
    Inventors: Michael J. Keenan, Ramzi Y. Saleh, James C. Vartuli, Robert C. Lemon, Jean W. Beeckman, Christopher C. Boyer, Mitchell E. Loescher
  • Publication number: 20090042723
    Abstract: A process for preparing a mixed metal oxide catalyst. The process includes the steps of admixing metal compounds, at least one of which is an oxygen containing compound, and at least one solvent to form a solution, removing the solvent from the solution to obtain a catalyst precursor, calcining the catalyst precursor at a temperature from about 350° C. to about 850° C. under a gaseous atmosphere comprising CO2, and forming a mixed-metal oxide catalyst. A process for reducing the formation of tellurium metal in a mixed metal oxide catalyst including tellurium is also provided.
    Type: Application
    Filed: February 5, 2008
    Publication date: February 12, 2009
    Inventors: Kun Wang, Jihad Mohammed Dakka, James C. Vartuli, Wilfried J. Mortier, Robert C. Lemon
  • Publication number: 20080161602
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Application
    Filed: November 30, 2007
    Publication date: July 3, 2008
    Inventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon